Process for producing coated plastic lenses, and lens holder

• US 20090027782A1
• Filed: 06/06/2006
• Published: 01/29/2009
• Est. Priority Date: 06/07/2005
• Status: Abandoned Application

• Current Assignee: Tokuyama Corporation
• Original Assignee: Tokuyama Corporation
• Inventors: Takahashi, Naoto, Mori, Katsuhiro
• Application Number:
  US11/920,769
• Publication Number:
  US 20090027782A1
• Time in Patent Office: Days
• US Class Current: 359/819
• CPC Class Codes: B29D 11/00865 Applying coatings; tinting; colouring printing, marking or copying processes B41M; identification in general G09F3/00; producing decorative effects in general B44C; positioning or marking of lenses B24B13/0055
• CPC Class Codes: B29D 11/00903 on the surface

Abstract

A process is provided whereby a photocurable coating agent is applied to a surface of a plastic lens having a central area less than 2 mm in thickness and thinner than the peripheral area, and the coating agent is cured to produce an objective coated plastic lens without any special cooling apparatus, with high productivity and without deforming the lens.

The process for producing a lens includes: holding a lens on a lens holder, the lens having an uncured coating of a photocurable composition on its surface, the lens holder having a lens-contact member composed of an elastic material, the lens-contact member having a surface configuration substantially conforming with a back surface of the lens, the lens being held such that the back surface of the lens is in close contact with the lens-contact part; and curing the uncured coating by irradiation.

Claims

1. A process for producing a coated lens, comprising a first step in which an uncured coating is formed on a surface of a plastic lens, wherein the uncured coating comprises a photocurable composition, the plastic lens has a central area less than 2 mm in thickness and a peripheral area thicker than the central area;

and a second step in which the lens having the uncured coating is held on a lens holder with the uncured coating upward, and light is applied from above the lens to cure the coating, characterized in that;

in the second step, the lens being held while satisfying the following conditions (1) and (2);

(1) a lens holder comprising a lens-contact member that comprises an elastic material that has a surface configuration substantially conforming with an area of a back surface of the plastic lens that is less than 2 mm in thickness, or a material capable of plastic deformation in agreement with the area of the back surface of the lens is used as the lens holder; and

(2) the lens is held on the lens holder in such a manner as putting the lens-contact member in close contact with the entire area of the back surface of the plastic lens that is less than 2 mm in thickness.

2. A lens holder comprising a lens holder body and a lens-contact member detachably fixed to the lens holder body, wherein

the lens-contact member comprising an elastic material or a plastically deformable material, and

the lens-contact member having a surface area including at least a central area that substantially conforms with an area of a back surface of a lens held thereon that includes at least a central area of the lens.

3. The lens holder according to claim 2, wherein the elastic material of the lens-contact member is at least one material selected from the group consisting of silicone rubbers, urethane rubbers, butyl rubbers, nitrile rubbers, hydrogenated nitrile rubbers, acrylic rubbers, fluororubbers, butadiene rubbers, styrene butadiene rubbers, isoprene rubbers, ethylene propylene rubbers, chloroprene rubbers, natural rubbers and epichlorohydrin rubbers.

4. The lens holder according to claim 2, wherein the plastically deformable material of the lens-contact member is at least one material selected from the group consisting of silicone gels, polybutene resins, unvulcanized rubbers and oil clays.