Orthosis Apparatus and Method of Using an Orthosis Apparatus

• US 20090030353A1
• Filed: 07/25/2008
• Published: 01/29/2009
• Est. Priority Date: 07/25/2007
• Status: Active Grant

• Current Assignee: Bonutti Research Incorporated (Bonutti IP LLC)
• Original Assignee: Bonutti Research Incorporated (Bonutti IP LLC)
• Inventors: Bonutti, Peter M., Bonutti, Boris P., Phillips, Glen A., Ruholl, Kevin R.
• Granted Patent: US 8,273,043 B2
• Time in Patent Office: Days
• US Class Current: 601/5
• CPC Class Codes: A61F 5/013 for the arms, hands or fingers A61F5/0118 takes precedence
• CPC Class Codes: A61F 5/04 Devices for stretching or reducing fractured limbs; Devices for distractions; Splints plaster of Paris bandages A61F13/04; with surgery A61B17/60
• CPC Class Codes: A61H 1/0274 for the upper limbs
• CPC Class Codes: A61H 2201/165 Wearable interfaces

Abstract

The present invention provides a new and improved orthosis for use in effecting relative movement between bones in an arm of a patient. The apparatus includes a lower cuff gripping distal bone, such as a wrist, and an upper cuff gripping a proximal bone, such as an upper arm. The lower cuff is secured in a rotatable drive assembly substantially coincident to a longitudinal axis of a medial bone, such as the forearm, during rotational distal adjustment. The angle between the forearm and the upper arm is adjustable and can be securely fixed at a desired angle. The rotation of the rotatable drive assembly effectuates the pronation and supination of the hand and wrist relative to the patient'"'"'s forearm. The orthosis of the present invention can be disassembled with interchanging parts substituted depending on the patient'"'"'s needs.

Claims

1. An orthosis apparatus for rotating a medial bone of an appendage relative to a proximal bone of the appendage about a longitudinal axis of the distal bone, the appendage having a distal bone connected to the medial bone, said apparatus comprising:

an arcuate member being rotatable about a central axis;

an array of gear teeth disposed about said arcuate member;

a lower cuff connected to said arcuate member and being configured to secure the distal bone and to align the medial bone along said central axis; and

a drive gear mechanically communicating with said gear teeth such that rotating said drive gear causes said arcuate member to rotate circumferentially about said central axis thereby pronating and supinating the medial bone.

2. The orthosis apparatus according to claim 1, further comprising an upper cuff arm being connected to said lower cuff and being configured to secure the proximal bone.

3. The orthosis apparatus according to claim 2, further comprising a lower cuff arm interconnecting said arcuate member and said upper cuff arm.

4. The orthosis apparatus according to claim 1, further comprising a lower cuff arm being connected to said arcuate member and being movable relative to said central axis.

5. The orthosis according to claim 4, further comprising a drive assembly housing said drive gear and at least a portion of said arcuate member;

one of said drive assembly and said lower cuff arm having a slot formed therein, said slot travelling relative to said central axis; and

one of said drive assembly and said lower cuff, not having said slot, having a pin connected thereto and travelling in said slot.

6. The orthosis device according to claim 1, further comprising a means for aligning a longitudinal axis of the medial bone with said central axis.

7. The orthosis apparatus according to claim 3, further comprising a center cuff connected to said lower cuff arm configured to support the medial bone.

8. The orthosis apparatus according to claim 7, wherein said central cuff retards rotation of the medial bone when rotating the distal bone with said arcuate member.

9. The orthosis apparatus according to claim 3, further comprising a pivot interconnecting said lower cuff arm and said upper cuff arm, said pivot being configured to allow the proximate bone to articulate relative to the medial bone.

10. The orthosis apparatus according to claim 3, wherein said upper cuff arm includes a retractable slideable member, said slideable member extending and retracting longitudinally along said upper cuff arm, said slideable member being configured to support the proximate bone.

11. The orthosis apparatus according to claim 3, wherein:

said lower cuff arm has a slot formed therein, said slot running at least partially axially; and

a pin connected to said upper cuff arm is disposed in said slot to allow said upper cuff arm to adjust for different sizes of the medial bone.

12. The orthosis apparatus according to claim 1, further comprising a protective plate disposed beneath said arcuate member.

13. The orthosis apparatus according to claim 1, wherein said drive gear is a worm gear.

14. The orthosis apparatus according to claim 1, further comprising:

a shaft connected to and turning said drive gear; and

a knob connected to said shaft for rotating said shaft.

15. The orthosis apparatus according to claim 14, further comprising a protective plate disposed beneath said arcuate member, said protective plate being tall enough to provide clearance for said knob.

16. The orthosis apparatus according to claim 1, further comprising a drive assembly retaining said drive gear against movement in a direction transverse to said central axis whenever said arcuate member is rotated.

17. The orthosis according to claim 1, wherein said arcuate member has a U-shaped cuff support disposed therein, said U-shaped cuff support supporting said lower cuff.

18. The orthosis apparatus as in claim 1, wherein said lower cuff includes:

a first section overlying a first side of the distal bone;

a second section overlying a second side of the distal bone; and

a means for urging said first section and second section toward each other to secure the distal bone.

19. The orthosis apparatus according to claim 5, further comprising a means for releasably fixing a position of said lower cuff arm relative to said drive assembly.

20. The orthosis apparatus according to claim 11, further comprising a means for releasably fixing a position of said lower cuff relative to said upper cuff.

42. The orthosis apparatus according to claim 1, further comprising a center cuff connected to lower cuff arm and being configured to support the medial bone.

43. The orthosis apparatus according to claim 1, wherein said lower cuff arm is axially movable relative to said arcuate member.

44. The orthosis apparatus according to claim 1, wherein said lower cuff arm is aligned parallel to said central axis so both lie in a plane, and said lower cuff arm being movable relative to said arcuate member in said plane.

45. The orthosis apparatus according to claim 1, wherein said lower cuff arm is movable relative to said arcuate member.

46. The orthosis apparatus according to claim 1, further comprising an upper cuff arm pivotally connected to said lower cuff arm.

47. The orthosis apparatus according to claim 1, further comprising an upper cuff arm connected to said lower cuff arm, said upper cuff arm being axially slideable along said lower cuff arm.

48. The orthosis apparatus according to claim 1, wherein said lower cuff includes a palmer plate.

49. The orthosis apparatus according to claim 48, wherein said palmer plate includes a bump for complementing a palm of a patient.

53. The orthosis apparatus according to claim 1, wherein said lower cuff is further configured to secure to the medial bone.

21. An orthosis apparatus for rotating a bone about a bone axis, comprising:

an arcuate member configured to at least partially surround the forearm axis, said arcuate member being configured to be connected to the forearm;

a means for rotating said arcuate member about an arcuate member axis, said arcuate member axis being circumscribed by said arcuate member; and

a means for aligning said arcuate member axis with the forearm axis.

22. The orthosis apparatus according to claim 21, further comprising:

a means for isolating the forearm axis in a given plane; and

a means for maintaining said arcuate member axis in said given plane when said means for aligning said arcuate member is operated.

23. The orthosis apparatus according to claim 21, wherein said arcuate member defines a plane, said plane being orthogonal to the forearm axis.

24. The orthosis apparatus according to claim 21, further comprising a means for coplanar aligning said arcuate member axis and the forearm axis.

25. The orthosis apparatus according to claim 21, wherein said means for rotating said arcuate member includes an array of gear teeth disposed on a periphery of said arcuate member and a drive gear communicating with said gear teeth, said drive gear rotating said arcuate member about said arcuate member axis by rotating said drive gear.

26. The orthosis apparatus according to claim 21, wherein said means for aligning said arcuate member axis with the forearm axis includes a track not parallel to the forearm axis, said arcuate member traveling on said track to move said arcuate member in relation to the forearm axis.

27. The orthosis apparatus according to claim 21, wherein said means for isolating the forearm axis in a given plane includes a beam running parallel to the forearm axis and connected to the forearm.

28. The orthosis apparatus according to claim 22, wherein said means for maintaining said arcuate member axis in said given plane includes a track disposed in one of in said plane and parallel to said plane, said arcuate member traveling along said track.

29. The orthosis apparatus according to claim 24, wherein said means for coplanar aligning said arcuate member axis and the forearm axis includes a beam fixed parallel to the forearm axis and a track disposed perpendicular to said beam and the forearm axis and connected to said beam, said arcuate member being traveling on said track, and said arcuate member axis being aligned parallel to said beam.

30. A lower cuff arm for an orthosis apparatus, comprising a beam having a proximate portion configured to support a forearm and a distal portion declined from said proximate portion.

31. The lower cuff arm according to claim 30, wherein a distance said distal portion declines from said proximate portion equals a distance an arcuate member to be connected to said distal portion is to be able to travel.

32. The lower cuff arm according to claim 30, wherein said distal portion has a length to allow insertion of a hand of a patient to be inserted into an arcuate member to be connected to said distal end when an upper cuff arm is connected to said proximate portion.

33. The lower cuff arm according to claim 30, further comprising a means for connecting an arcuate member to said distal portion.

34. The lower cuff arm according to claim 30, further comprising a means for connecting an upper cuff arm to said proximate portion.

35. An orthosis apparatus for rotating a forearm about a forearm axis, the forearm being connected to a wrist an elbow, the orthosis apparatus comprising:

an arcuate member rotatable about an arcuate member axis substantially coincident to a forearm axis defined by a line extending along the forearm from the wrist to the elbow;

an array of gear teeth disposed about said arcuate member;

a drive gear mechanically communicating with said gear teeth and configured to rotate said arcuate member about said arcuate member axis whenever said drive gear is rotated;

a knob operably connected to said drive gear; and

a protective plate connected to said arcuate member and providing clearance for said knob to be rotated.

36. An orthosis apparatus for rotating a forearm about a forearm axis, comprising

an arcuate member rotatable about an arcuate member axis;

an array of gear teeth disposed about said arcuate member;

a drive gear mechanically communicating with said gear teeth and configured to rotate said arcuate member about said arcuate member axis whenever said drive gear is rotated, said drive gear having an axle; and

a spring disposed on said axle of said drive gear to provide tension against said drive gear rotating in at least one direction.

37. The orthosis apparatus according to claim 36, wherein said spring is coaxial with said axle.

38. The orthosis apparatus according to claim 37, wherein said spring is helical and disposed about said axel.

39. In an orthosis apparatus for rotating a forearm about a forearm axis including an arcuate member rotatable about an arcuate member axis, an array of gear teeth disposed about said arcuate member, a drive gear mechanically communicating with said gear teeth and configured to rotate said arcuate member about said arcuate member axis whenever said drive gear is rotated, said drive gear having an axle, the improvement comprising:

a spring disposed on said axle of said drive gear to provide tension against rotating of said drive gear.

40. A method for performing an orthosis on an appendage having a distal bone, a medial bone, and a proximal bone, which comprises:

providing an arcuate member having a central arcuate member axis;

securing the proximal bone with an upper cuff;

aligning said arcuate member axis with a medial-bone axis by moving said arcuate member in relation to said upper cuff;

fixing a hand of the patient to said arcuate member; and

rotating said arcuate member about said arcuate member axis.

41. The method according to claim 40, which further comprises:

isolating the medial bone and the proximal bone in a given plane during the fixing step; and

moving said arcuate member in said given plane during the aligning step.

50. A method of preventing an orthosis apparatus from unintentionally rotating, which comprises:

providing an orthosis apparatus for rotating a forearm about a forearm axis; and

retarding a rotation of said orthosis apparatus in at least one direction.

51. The method according to claim 50, which further comprises:

rotating said orthosis apparatus with a drive gear having an axle of rotation; and

disposing a spring about said axle of said drive gear to provide tension against said drive gear rotating in at least one direction.

52. The method according to claim 50, wherein said orthosis device includes:

an arcuate member rotatable about an arcuate member axis;

an array of gear teeth disposed about said arcuate member;

a drive gear mechanically communicating with said gear teeth and configured to rotate said arcuate member about said arcuate member axis whenever said drive gear is rotated, said drive gear having an axle; and

a spring disposed on said axle of said drive gear to provide tension against said drive gear rotating in at least one direction.