CAPACITIVE TACTILE TILE SENSOR

• US 20090033341A1
• Filed: 10/06/2008
• Published: 02/05/2009
• Est. Priority Date: 05/18/2005
• Status: Active Grant

• Current Assignee: Pressure Profile Systems Inc. (PPS U.K. Limited)
• Original Assignee: Pressure Profile Systems Inc. (PPS U.K. Limited)
• Inventors: Alfonso, Yerko, Son, Jae S.
• Granted Patent: US 8,127,623 B2
• Time in Patent Office: Days
• US Class Current: 324/663
• CPC Class Codes: G01L 1/146 for measuring force distributions, e.g. using force arrays G01L1/148 takes precedence
• CPC Class Codes: G01L 5/228 using tactile array force sensors

Abstract

A capacitive tile tactile sensor is described and includes several groups of individual sensors each controlled by a dedicated IC. Individual sensors are formed by sensing electrodes on one side of the sensor and a single ground electrode on the other side, the ground electrode is separated from the sensing electrodes by a compressible dielectric layer. A single electrical connection between the ground electrode and the sensing electrode layer allows for routing of all electrical connections including individual electrodes and a ground electrode to appropriate ICs within the same layer using conductive ink or other similar techniques. Stand-alone configurations are described as well as those adapted for communicating with outside control means including a personal computer. Arranging groups of sensors in parallel with each other creates a matrix of sensors while arranging them along a single line creates a linear strip sensor. Using off-the-shelf capacitance-sensing ICs to control a limited number of capacitance sensors allows reducing the number of electrical connections to the sensor array and increasing its reliability.

Claims

1. A flexible capacitive tactile sensor comprising:

a flexible first electrode layer including a single ground electrode covering entire area of said sensor,

a flexible second electrode layer including at least a first group of electrodes connected individually to a first capacitance-sensing integrated circuit, and a second group of electrodes connected individually to a second capacitance-sensing integrated circuit, and

a flexible compressible dielectric layer separating said first and said second electrode layers.

2. The tactile sensor as in claim 1, wherein the number of electrodes in each group of electrodes is below fifty.

3. The tactile sensor as in claim 2, wherein the number of electrodes in each group of electrodes is between twelve and twenty four.

4. The tactile sensor as in claim 1 further comprising a control means to operate said first and second integrated circuits and collect pressure data therefrom.

5. The tactile sensor as in claim 1, wherein said ground electrode of said first electrode layer is electrically connected to said first and said first and said second integrated circuits, whereby said first group of electrodes together with said ground electrode and said dielectric layer forming a first group of capacitance sensors, said second group of electrodes together with said ground electrode and said dielectric layer forming a second group of capacitance sensors, said first and second groups of capacitance sensors together forming said tactile sensor, said first and second integrated circuits adapted to operate said respective first and second groups of capacitance sensors and collect pressure data therefrom.

6. The tactile sensor as in claim 1, wherein the number of electrodes in said first group of electrodes is the same as in said second group of electrodes, said electrodes arranged linearly in each respective group of electrodes, said groups located in parallel with one another, whereby said tactile sensor is a matrix with a number of columns defined by a number of groups of electrodes and a number of lines defined by a number of electrodes in each group of electrodes.

7. The tactile sensor as in claim 1, wherein said electrodes are arranged linearly in each group, said groups are located along a single line so that said tactile sensor is formed as a strip sensor.

8. The tactile sensor as in claim 1, wherein said ground electrode comes in contact with said dielectric and second electrode layers only intermittently, said tactile sensor is operational only during the time when all three layers are in contact with each other.

9. The tactile sensor as in claim 8, wherein said ground electrode is a metal blade of a thermal sealing apparatus.

10. The tactile sensor as in claim 1, wherein said control means including an integrated circuit for control and data accumulation mounted on said sensor and an outer connection means to transmit pressure data outside of said sensor.

11. The tactile sensor as in claim 1, wherein said control means including at least a first and a second integrated circuit for data accumulation connected respectively to the first and second capacitance-sensing integrated circuits, an integrated circuit for collecting said pressure data from said integrated circuits for data accumulation, said circuit also adapted for communicating said pressure data outside said tactile sensor.

12. The tactile sensor as in claim 1, wherein said control means including at least one multiplexer integrated circuit adapted to control at least two of said capacitance-sensing integrated circuits.

13. The tactile sensor as in claim 1, wherein said first electrode layer is made from a conductive cloth.

14. A method of collecting pressure data from a flexible capacitive tactile sensor including the following steps:

(a) providing a tactile sensor comprising at least a first group of individual capacitance sensors and a second group of individual capacitance sensors;

(b) providing a first capacitance-sensing integrated circuit adapted to operate and collect pressure data from said first group of individual capacitance sensors;

(c) providing a second capacitance-sensing integrated circuit adapted to operate and collect pressure data from said second group of individual capacitance sensors; and

(d) operating said first and second integrated circuits to collect pressure data from said sensor.

15. The method as in claim 14, wherein said step (d) is accomplished by providing a control means including an integrated circuit for control and data accumulation, said circuit is connected to said first and second capacitance-sensing integrated circuits.

16. The method as in claim 14, wherein said step (d) includes a step of multiplexing in which pressure data is collected from individual capacitance sensors one at a time.

17. The method as in claim 14, wherein communication to said first and second integrated circuits in step (d) is done digitally using I2C or SPI formats.

18. The method as in claim 14, wherein communication to said first and second integrated circuits in step (d) is done via an outer connection means using a format selected from a group consisting of USB, Bluetooth, Ethernet, Zigbee, and Ant formats.