Power Supply Device and Control Method of the Power Supply Device

• US 20090039703A1
• Filed: 04/12/2007
• Published: 02/12/2009
• Est. Priority Date: 04/14/2006
• Status: Active Grant

• Current Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Original Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Inventors: Mogari, Takeshi, Yoshida, Hiroshi, Soma, Takaya
• Granted Patent: US 7,816,804 B2
• Time in Patent Office: Days
• US Class Current: 307/10.100
• CPC Class Codes: B60K 1/02 comprising more than one electric motor
• CPC Class Codes: B60K 6/26 characterised by the motors or the generators
• CPC Class Codes: B60K 6/28 characterised by the electric energy storing means, e.g. batteries or capacitors
• CPC Class Codes: B60K 6/365 with the gears having orbital motion
• CPC Class Codes: B60K 6/445 Differential gearing distribution type
• CPC Class Codes: B60K 6/547 the transmission being a stepped gearing
• CPC Class Codes: B60L 2270/20 Inrush current reduction, i.e. avoiding high currents when connecting the battery
• CPC Class Codes: B60L 3/04 Cutting off the power supply under fault conditions protective devices and circuit arrangements in general H01H; H02H
• CPC Class Codes: B60L 50/16 with provision for separate direct mechanical propulsion
• CPC Class Codes: B60L 50/40 using propulsion power supplied by capacitors
• CPC Class Codes: B60L 50/61 by batteries charged by engine-driven generators, e.g. series hybrid electric vehicles
• CPC Class Codes: B60L 58/20 having different nominal voltages
• CPC Class Codes: B60R 16/03 for supply of electrical power to vehicle subsystems or for circuit arrangements for charging batteries H02J7/00
• CPC Class Codes: B60W 10/06 including control of combustion engines
• CPC Class Codes: B60W 10/08 including control of electric propulsion units, e.g. motors or generators
• CPC Class Codes: B60W 10/26 for electrical energy, e.g. batteries or capacitors
• CPC Class Codes: B60W 20/00 Control systems specially adapted for hybrid vehicles hybrid vehicle design, B60K6/00; electric vehicles B60L
• CPC Class Codes: B60W 20/13 in order to stay within battery power input or output limits; in order to prevent overcharging or battery depletion
• CPC Class Codes: B60W 2710/081 Speed
• CPC Class Codes: B60W 2710/083 Torque
• CPC Class Codes: B60Y 2400/114 : Super-capacities
• CPC Class Codes: Y02T 10/62 : Hybrid vehicles
• CPC Class Codes: Y02T 10/70 : Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 : Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors

Abstract

A power storage device is in parallel to a battery, and is connected to a power supply line and a ground line. A service plug internally includes a resistance and is attached to the power storage device for connecting the resistance between contacts of a relay circuit. The service plug is a member independent of an ordinary service plug arranged at the power storage device. When residual charges in the power storage device are substantially zero, an operator appropriately attaches the service plug to the power storage device in place of the ordinary service plug. Accordingly, when the power storage device enters an overdischarged state due to a maintenance or the like of the power storage device, a vehicle system to which the service plug internally having a current limiting device is attached is started so that occurrence of a rush current can be prevented.

Claims

1. A power supply device comprising:

a power supply capable of supplying an electric power to a power supply line;

a drive circuit arranged between said power supply line and a motor for driving and controlling said motor;

a power storage device connected to said power supply line and arranged in parallel to said power supply;

a switch device electrically connecting said power storage device to said power supply line in a closed state; and

a control device controlling an open/close operation of said switch, wherein

said power storage device includes;

a relay circuit arranged to be connected in series to said switch device on a current path being formed of said power supply line and said power storage device when said switch device is closed, and

a first connection member being externally removable, being attached to said relay circuit for connecting contacts of said relay circuit together via a resistance element, and being removed from said relay circuit for disconnecting the contacts of said relay circuit from each other, and

said control device closes said switch device in response to attachment of said first connection member to said relay circuit when a power supply voltage of said power storage device is equal to or lower than a predetermined threshold.

2. The power supply device according to claim 1, wherein

said power storage device further includes a second connection member being externally removable, being attached to said relay circuit for directly connecting the contacts of said relay circuit together, and being removed from said relay circuit for disconnecting the contacts of said relay circuit from each other,

said first connection member is attached to said relay circuit after said second connection member is removed from said relay circuit when the power supply voltage of said power storage device is equal to or lower than said predetermined threshold, and

said second connection member is attached to said relay circuit after removal of said first connection member from said relay circuit when the power supply voltage of said power storage device substantially becomes equal to a voltage on said power supply line in response to closing of said switch device.

3. The power supply device according to claim 2, wherein

said control device includes a determining unit determining whether said first connection member is attached to said relay circuit or not,

said determining unit includes:

a charge request detecting unit detecting external designation of a charge request for said power storage device, and

a relay circuit detecting unit detecting connection/disconnection between the contacts of said relay circuit, and

said determining unit determines that said first connection member is attached to said relay circuit, when the designation of the charge request for said power storage device is detected and the connection between the contacts of said relay circuit is detected.

4. The power supply device according to claim 2, wherein

said power storage device further includes a switch circuit attaining a closed state in response to attachment of said first connection member to said relay circuit,

said control device includes a determining unit determining whether said first connection member is attached to said relay circuit or not, and

said determining unit determines that said first connection member is attached to said relay circuit, when said switch circuit is in a closed state.

5. A control method of a power supply device supplying an electric power to a power supply line, wherein

said power supply device includes:

a power supply capable of supplying an electric power to a power supply line,

a drive circuit arranged between said power supply line and a motor for driving and controlling said motor,

a power storage device connected to said power supply line and arranged in parallel to said power supply, and

a switch device electrically connecting said power storage device to said power supply line in a closed state;

said power storage device includes a relay circuit arranged to be connected in series to said switch device on a current path being formed of said power supply line and said power storage device (CA) when said switch device is closed; and

said control method of said power supply device comprises;

a relay circuit control step of connecting contacts of said relay circuit together via a resistance element in response to attachment of said first connection member to said relay circuit; and

a switch control step of closing said switch device in response to the attachment of said first connection member to said relay circuit when a power supply voltage of said power storage device is equal to or lower than a predetermined threshold.

6. The control method of the power supply device according to claim 5, wherein

said relay circuit control step includes the steps of:

disconnecting the contacts of said relay circuit from each other in response to removable of said second connection member from said relay circuit when the power supply voltage of said power storage device is equal to or lower than said predetermined threshold;

connecting the contacts of said relay circuit together via said resistance element in response to attachment of said first connection member to said relay circuit after said second connection member is removed from said relay circuit;

disconnecting the contacts of said relay circuit from each other in response to removal of said first connection member from said relay circuit when the power supply voltage of said power storage device substantially becomes equal to a voltage on said power supply line in response to closing of said switch device; and

directly connecting the contacts of said relay circuit together in response to attachment of said second connection member to said relay circuit after said first connection member is removed from said relay circuit.

7. The control method of the power supply device according to claim 6, wherein

said switch control step includes a determining step of determining whether said first connection member is attached to said relay circuit or not;

and

said determining step includes;

a charge request detecting step of detecting external designation of a charge request for said power storage device,

a relay circuit detecting step of detecting connection/disconnection between the contacts of said relay circuit, and

a step of determining that said first connection member is attached to said relay circuit, when the designation of the charge request for said power storage device is detected and the connection between the contacts of said relay circuit is detected.

8. The control method of the power supply device according to claim 6, wherein

said power storage device further includes a switch circuit attaining a closed state in response to attachment of said first connection member to said relay circuit,

said switch control step includes a determining step of determining whether said first connection member is attached to said relay circuit or not, and

said determining step determines that said first connection member is attached to said relay circuit, when said switch circuit is in a closed state.