Method and apparatus for sealing a glass package

• US 20090044496A1
• Filed: 08/16/2007
• Published: 02/19/2009
• Est. Priority Date: 08/16/2007
• Status: Abandoned Application

• Current Assignee: Corning Incorporated
• Original Assignee: Corning Incorporated
• Inventors: Gentile, Margaret Helen, Morgan, Kenneth Spencer, Zhang, Lu, Botelho, John W., Powell, William Robert
• Application Number:
  US11/893,574
• Publication Number:
  US 20090044496A1
• Time in Patent Office: Days
• US Class Current: 53/477
• CPC Class Codes: B32B 17/06 comprising glass as the main or only constituent of a layer, next to another layer of a specific material
• CPC Class Codes: C03C 27/06 Joining glass to glass by processes other than fusing fusing C03B23/20; units for use as elements for closing wall or like openings and comprising two or more parallel glass panes in spaced relationship, the panes being permanently secured together E06B3/66
• CPC Class Codes: H10K 50/8426 Peripheral sealing arrangements, e.g. adhesives, sealants
• CPC Class Codes: H10K 59/8722 Peripheral sealing arrangements, e.g. adhesives, sealants
• CPC Class Codes: Y10T 29/49171 with encapsulating
• CPC Class Codes: Y10T 29/5313 Means to assemble electrical device
• CPC Class Codes: Y10T 29/53174 Means to fasten electrical component to wiring board, base, or substrate

Abstract

An apparatus for sealing a glass package by applying a force to a glass assembly while simultaneously irradiating a sealing material disposed between the two glass substrates with a beam of radiation. The applied force is translated in unison with the radiation beam. The radiation cures and/or melts the sealing material, depending upon the sealing material. The applied force beneficially improves contact between the glass substrates and the sealing material during the sealing process, therefore assisting in achieving a hermetic seal between the substrates.

Claims

1. A method for sealing a glass package comprising:

providing an assembly comprising first and second glass substrates and a sealing material disposed between the first and second substrates;

contacting the assembly with at least one bearing element to exert a force against the first or second substrate;

irradiating the sealing material with a beam of radiation emitted by a radiation source; and

translating the bearing element and the radiation source during the irradiating, thereby forming a hermetic seal between the first and second substrates.

2. The method according to claim 1 wherein the sealing material is a frit and the irradiating heats and softens the frit.

3. The method according to claim 1 wherein the assembly further comprises an organic light emitting diode device disposed between the substrates.

4. The method according to claim 1 wherein the at least one bearing element comprises a rolling bearing element.

5. The method according to claim 1 wherein the at least one bearing element comprises a sliding bearing element

6. The method according to claim 1 wherein the contacting comprises contacting the second substrate with a plurality of bearing elements.

7. The method according to claim 1 wherein the plurality of bearing elements are disposed about the beam of radiation.

8. The method according to claim 1 wherein the beam of radiation is a laser beam.

9. The method according to claim 1 wherein a restoring force is applied to the bearing element.

10. The method according to claim 6 wherein the restoring force is applied by a spring.

11. The method according to claim 6 wherein the restoring force is applied by a gas.

12. The method according to claim 1 wherein a force applied to the second substrate by each of the at least one bearing elements is less than about 3 lbs.

13. A method for sealing a glass package comprising:

providing an assembly comprising first and second glass substrates and a frit disposed between the first and second substrates;

contacting the assembly with a plurality of bearing elements to exert a force against the assembly;

irradiating the frit with a laser beam to heat and soften the frit; and

translating the plurality of bearing elements relative to the frit and in unison with the laser beam, thereby forming a hermetic seal between the first and second substrates.

14. The method according to claim 13 wherein the plurality of bearing elements are rolling bearing elements.

15. The method according to claim 13 wherein the bearing elements are sliding bearing elements.

16. The method according to claim 13 wherein the bearing elements are biased by a spring.

17. The method according to claim 13 wherein the bearing elements are biased by a gas.

19. The apparatus according to claim 13 wherein the bearing element is a ball bearing.

20. The apparatus according to claim 13 wherein the restoring force is applied by a spring.

21. The apparatus according to claim 13 wherein the restoring force is applied by a gas.

22. The apparatus according to claim 13 wherein the housing comprises a plurality of bores, each bore of the plurality of bores including a bearing element.

18. An apparatus for sealing a glass assembly comprising:

a housing defining at least one bore;

a bearing element disposed within the at least one bore and moveable relative to the bore for applying a force to an assembly comprising glass substrates and a sealing material;

means for applying a restoring force to the bearing element;

means for translating the housing relative to the assembly; and

a radiation source adapted to emit a beam of radiation that moves in unison with the housing to irradiate the sealing material.