Renewable Diesel and Jet Fuel from Microbial Sources
First Claim
1. A method of producing renewable diesel, comprising:
- (a) culturing a population of microorganisms in the presence of a fixed carbon source, wherein;
(i) the microorganisms accumulate at least 10% of their dry cell weight as lipid; and
(ii) the fixed carbon source is selected from the group consisting of glycerol, depolymerized cellulosic material, sucrose, molasses, glucose, arabinose, galactose, xylose, fructose, arabinose, mannose, acetate, and any combination of the foregoing;
(b) isolating lipid components from the cultured microorganisms; and
(c) subjecting the isolated lipid components to one or more chemical reactions to generate straight chain alkanes,whereby renewable diesel is produced.
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Accused Products
Abstract
The invention provides methods of manufacturing alkanes from triglyceride oils produced through fermentation of oil-bearing microbes. The processes provided herein can utilize a variety of carbohydrate feedstocks including cane bagasse, sugar beet pulp, corn stover, glycerol, corn starch, sorghum, molasses, waste glycerol, and other renewable materials. These processes further comprise hydrotreating, hydrocracking, isomerization, distillation, and other petrochemical processes for use with oil-bearing microbes and products derived therefrom to manufacture fuels. Particular embodiments include the manufacture of ASTM D975 and ASTM D1655 compliant fuels. Genetically engineered microbes provided herein can be used in the manufacture of renewable diesel and renewable jet fuel.
260 Citations
70 Claims
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1. A method of producing renewable diesel, comprising:
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(a) culturing a population of microorganisms in the presence of a fixed carbon source, wherein; (i) the microorganisms accumulate at least 10% of their dry cell weight as lipid; and (ii) the fixed carbon source is selected from the group consisting of glycerol, depolymerized cellulosic material, sucrose, molasses, glucose, arabinose, galactose, xylose, fructose, arabinose, mannose, acetate, and any combination of the foregoing; (b) isolating lipid components from the cultured microorganisms; and (c) subjecting the isolated lipid components to one or more chemical reactions to generate straight chain alkanes, whereby renewable diesel is produced. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39)
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14. A method of producing jet fuel, comprising:
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(a) culturing a population of microorganisms in the presence of a fixed carbon source, wherein; (i) the microorganisms accumulate at least 10% of their dry cell weight as lipid; and (ii) the fixed carbon source is selected from the group consisting of glycerol, depolymerized cellulosic material, sucrose, glucose, arabinose, galactose, xylose, fructose, arabinose, mannose, acetate, and any combination of the foregoing; (b) isolating lipid components from the cultured microorganisms; and (c) subjecting the isolated lipid components to one or more chemical reactions to generate straight chain alkanes, whereby jet fuel is produced. - View Dependent Claims (15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52)
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53. A method of producing hydrocarbons, comprising:
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(a) culturing a population of microorganisms in the presence of a fixed carbon source, wherein; (i) the microorganisms accumulate at least 10% of their dry cell weight as lipid; and (ii) the fixed carbon source is selected from the group consisting of glycerol, depolymerized cellulosic material, sucrose, molasses, glucose, arabinose, galactose, xylose, fructose, arabinose, mannose, acetate, and any combination of the foregoing; (b) isolating lipid components from the cultured microorganisms; and (c) subjecting the isolated lipid components to deoxygenation, whereby hydrocarbons are produced. - View Dependent Claims (54, 55, 56, 57, 58, 59, 60, 61)
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62. A method of producing hydrocarbons, comprising:
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(a) culturing a population of microorganisms in the presence of a fixed carbon source, wherein; (i) the microorganisms accumulate at least 10% of their dry cell weight as lipid; and (ii) the fixed carbon source is selected from the group consisting of glycerol, depolymerized cellulosic material, sucrose, molasses, glucose, arabinose, galactose, xylose, fructose, arabinose, mannose, acetate, and any combination of the foregoing; (b) isolating lipid components from the cultured microorganisms; and (c) subjecting the isolated lipid components to hydrotreating, whereby hydrocarbons are produced. - View Dependent Claims (63, 64, 65, 66, 67, 68, 69, 70)
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Specification