TOOL FOR REPORTING THE STATUS AND DRILL-DOWN OF A CONTROL APPLICATION IN AN AUTOMATED MANUFACTURING ENVIRONMENT
First Claim
1. A system for monitoring a control application in a manufacturing environment, said system comprising:
- a data retriever adapted to access a plurality of data sources for said control application, to retrieve, from said data sources, data regarding events occurring in said manufacturing environment;
a data compiler adapted to compile said data so as to generate, for said events, records of dataflow paths within said control application;
a data storage device, wherein said data compiler is further adapted to store said records in said data storage device;
a records analyzer adapted to perform an analysis of said records so as to detect a dataflow interruption within said control application; and
a summary report generator adapted to generate a summary report indicating a status of said control application based on said analysis, wherein said summary report generator is further adapted to generate said summary report with drill down functions so as to allow a user to link via a graphical user interface directly to said records.
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Accused Products
Abstract
Disclosed are embodiments that provide near real-time monitoring of a control application in a manufacturing environment to detect and determine the root cause of faults within the control application. The embodiments monitor the flow of data within the control application during events (i.e., transactions, stages, process steps, etc.). By comparing a dataflow path for a near real-time event with historical dataflow path records, dataflow interruptions (i.e., fails) within the control application can be detected. By determining the location of such a dataflow interruption, the root cause of the control application fail can be determined. Additionally, the invention can generate summary reports indicating the status of the control application. For example, the summary reports can quantify the performance and/or the effectiveness of the control application. These summary reports can further be generated with drill downs to provide a user with direct access to the records upon which the reports were based.
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Citations
20 Claims
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1. A system for monitoring a control application in a manufacturing environment, said system comprising:
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a data retriever adapted to access a plurality of data sources for said control application, to retrieve, from said data sources, data regarding events occurring in said manufacturing environment; a data compiler adapted to compile said data so as to generate, for said events, records of dataflow paths within said control application; a data storage device, wherein said data compiler is further adapted to store said records in said data storage device; a records analyzer adapted to perform an analysis of said records so as to detect a dataflow interruption within said control application; and a summary report generator adapted to generate a summary report indicating a status of said control application based on said analysis, wherein said summary report generator is further adapted to generate said summary report with drill down functions so as to allow a user to link via a graphical user interface directly to said records. - View Dependent Claims (2, 3, 4, 5, 6)
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7. A system for monitoring a control application in a manufacturing environment, said system comprising:
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a data retriever adapted to access a plurality of data sources for said control application, to retrieve, from said data sources, data regarding events occurring in said manufacturing environment; a data compiler adapted to compile said data so as to generate, for said events, records of dataflow paths within said control application; a data storage device, wherein said data compiler is further adapted to store said records in said data storage device; a records analyzer adapted to perform an analysis of said records so as to detect a dataflow interruption within said control application, to determine a location within said control application of said dataflow interruption and, based on said location, to determine a root cause of a failure in said control application; and a summary report generator adapted to generate a summary report indicating a status of said control application based on said analysis, wherein said summary report generator is further adapted to generate said summary report with drill down functions so as to allow a user to link via a graphical user interface directly to said records. - View Dependent Claims (8, 9, 10, 11, 12)
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13. A system for monitoring a fault detection and classification application in a manufacturing environment, said system comprising:
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a data retriever adapted to access a plurality of data sources for said fault detection and control application, to retrieve, from said data sources, data regarding events occurring in said manufacturing environment; a data compiler adapted to compile said data so as to generate, for said events, records of dataflow paths within said fault detection and control application; a data storage device, wherein said data compiler is further adapted to store said records in said data storage device; a records analyzer adapted to perform an analysis of said records so as to detect any dataflow interruptions within said fault detection and classification application; and a summary report generator adapted to generate a summary report indicating a status of said fault detection and classification application based on said analysis, wherein said summary report generator is further adapted to generate said summary report with drill down functions so as to allow a user to link via a graphical user interface directly to said records. - View Dependent Claims (14, 15, 16, 17, 18, 19, 20)
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Specification