Gas Sensor, Fuel Supply System Using the Same, and Method of Using Gas Sensor

• US 20090050493A1
• Filed: 03/15/2007
• Published: 02/26/2009
• Est. Priority Date: 03/17/2006
• Status: Abandoned Application

• Current Assignee: DENSO Corporation, Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Original Assignee: DENSO Corporation, Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Inventors: Inaba, Tadashi, Suzuki, Yusuke, Aoki, Keiichiro, Saji, Keiichi, Naitoh, Susumu, Sakata, Jiro
• Application Number:
  US12/224,887
• Publication Number:
  US 20090050493A1
• Time in Patent Office: Days
• US Class Current: 205/793
• CPC Class Codes: F02D 41/1456 with sensor output signal being linear or quasi-linear with the concentration of oxygen
• CPC Class Codes: G01N 27/4071 using sensor elements of laminated structure

Abstract

A gas sensor has a gas diffusion barrier that supports therein a catalyst that catalyzes a reaction between combustible components and oxygen; a solid electrolyte having oxide ion conductivity; and electrodes formed on opposite surfaces of the solid electrolyte. The electrode is formed in a region into which ambient gas diffuses at a rate limited by the gas diffusion barrier. The electrode also catalyzes the reaction between combustible gas and oxygen. The electrode is formed in a region into which atmosphere is introduced.

Claims

1. A gas sensor comprising:

a gas diffusion barrier that supports a catalyst that promotes a reaction between oxygen and combustible components;

a plate-shaped solid electrolyte having conductivity of oxide ion; and

paired electrodes formed on surfaces of the solid electrolyte,

wherein one of the paired electrodes is located in a region into which ambient gas diffuses at a rate limited by the gas diffusion barrier and catalyzes a reaction between oxygen and combustible gas, the other paired electrode is located outside the region, the gas diffusion barrier supports a catalyst that promotes a reaction between oxygen and combustible components, and

the density of the catalyst supported on the side of the gas diffusion barrier that faces ambient gas is higher than the density of the catalyst supported on the side of the gas diffusion barrier that faces an detection chamber.

2. The gas sensor according to claim 1, wherein the combustible components is organic compounds.

3. The gas sensor according to claim 1, wherein the catalyst is formed of metal particles composed primarily of at least one metal element selected from the group consisting of platinum, ruthenium, palladium and rhodium.

4. The gas sensor according to claim 1, wherein the detection chamber is provided between the gas diffusion barrier and the solid electrolyte.

5. The gas sensor according to claim 1, wherein a catalyst-supporting layer is provided outside the gas diffusion barrier that faces ambient gas.

6. The gas sensor according to claim 5, wherein the catalyst-is supported in the gas diffusion barrier and the catalyst-supporting layer at a density in the range of 6.25 to 125 mg/cm³.

7. A fuel supply system comprising:

a gas sensor according to claim 1 provided with a heater that heats the gas sensor at a rate of approximately 30°

C./sec of higher;

a current detection unit that detects an amount of current that flows between the paired electrodes; and

a control device for controlling the amount of fuel supplied based on the amount of current detected by the current detection unit.

8. A method for using a gas sensor according to claim 1, comprising:

heating the gas sensor up to a predetermined temperature at prescribed time intervals; and

reacting the combustible components adhered to the gas diffusion barrier with oxygen.

9. The gas sensor according to claim 2, wherein a catalyst-supporting layer is provided outside the gas diffusion barrier that faces ambient gas.

10. The gas sensor according to claim 3, wherein a catalyst-supporting layer is provided outside the gas diffusion barrier that faces ambient gas.

11. The gas sensor according to claim 4, wherein a catalyst-supporting layer is provided outside the gas diffusion barrier that faces ambient gas.