CLEANING STORAGE AND LIKE TANKS

• US 20090056751A1
• Filed: 05/17/2006
• Published: 03/05/2009
• Est. Priority Date: 05/17/2005
• Status: Abandoned Application

• Current Assignee: Keith Roscoe
• Original Assignee: Keith Roscoe
• Inventors: Roscoe, Keith
• Application Number:
  US11/914,911
• Publication Number:
  US 20090056751A1
• Time in Patent Office: Days
• US Class Current: 134/7
• CPC Class Codes: B08B 5/02 Cleaning by the force of jets, e.g. blowing-out cavities airguns or nozzles per se B05B1/005
• CPC Class Codes: B08B 9/0813 by the force of jets or sprays
• CPC Class Codes: B08B 9/0936 using rotating jets

Abstract

A method for cleaning the interior walls of a storage tank comprises traversing over said walls a cleaning head supplied with air. The cleaning head may comprise a cleaning duct having an inlet and an outlet and a lateral opening which in use is sealingly arranged against the tank wall, whereby air flowing through the duct flows over and in contact with the tank wall. Cleaning materials, such as aggregate particles and cleaning fluid droplets, may be entrained in the air.

Claims

24. Apparatus for cleaning the interior walls of a storage tank, comprising a cleaning head supplied with cleaning airflow and means for traversing said cleaning head over said walls.

1. A method for cleaning the interior walls of a storage tank, comprising traversing over said walls a cleaning head supplied with air.

2. A method according to claim 1, in which the cleaning head comprises a cleaning duct having an inlet and an outlet and a lateral opening which in use is sealingly arranged against the tank wall, whereby air flowing through the duct flows over and in contact with the tank wall.

3. A method according to claim 1 or claim 2, in which the air is supplied to the cleaning head at different pressures and flow rates.

4. A method according to any one of claims 1 to 3, in which air is supplied at a high flow rate, say 5-100 m/s, sufficient to strip most loose material, viscous liquid or paste or cream materials from the tank wall.

5. A method according to any one of claims 1 to 4, in which cleansing materials art carried in the airflow to assist in the removal of more stubborn deposits.

6. A method according to claim 5, in which cleansing materials including liquids in the form of droplets, such as water, which may contain a detergent and/or other additives such as disinfectant and antifungal agents are carried in the airflow.

7. A method according to claim 5 or claim 6, in which solid particulate material effective against scale and other solid wall deposits is carried in the airflow.

8. A method according to claim 7, in which such solid particulate material comprises flint or other stone aggregate, iron shot, glass or plastics material beads or blasting sand.

9. A method according to any one of claims 1 to 8, in which the airflow is swirled at the inlet to the cleaning duct, whereby to have the effect of throwing the cleansing materials into contact with the tank wall.

10. A method according to any one of claims 1 to 9, in which the entire tank wall area is traversed several times, each time deploying one phase of the cleaning process.

11. A method according to claim 10, in which a cleaning head is traversed over the entire wall surface, in a first pass, with just air flowing at high speed, stripping off whatever wall deposit it may, then, a second pass is made of the entire wall surface, this time with a cleansing material entrained in the air stream.

12. A method according to any one of claims 1 to 9, in which a cleaning head makes only one pass over the tank wall, pausing while all, or as many as may be desired, operations are effected before moving on to another wall section.

13. A method according to claim 11 or claim 12, in which one phase of the cleansing operation comprises a solid particulate material treatment.

14. A method according to any one of claims 11 to 13, in which one phase of the cleaning operation involves the use of liquid cleansers such as water with detergent or an organic solvent or a chemical cleanser such as an acid or alkali.

15. A method according to any one of claims 1 to 14, in which dry air is passed through the cleaning head, to dry off a wet wall surface after a liquid treatment.

16. A method according to claim 14, in which the air is heated, as by a electric resistance heating, or by adiabatic heating by throttling back the outlet from a blower supplying the air, or by throttling back the outlet of the cleaning head duct, whereby to increase pressure, and hence temperature.

17. A method according to any one of claims 11 to 16, in which the mode of operation is a hybrid of the methods of claims 11 and 12.

18. A method according to any one of claims 1 to 17, in which the entire operation, or one or more sections of it, is or are effected automatically.

19. A method according to claim 18, carried out under the control of a process controller.

20. A method according to claim 18 or claim 19, in which different parts of the operation are carried out on a sequential, timed, basis.

21. A method according to any on of claims 18 to 20, in which the operation is carried out in response to sensor means detecting when any particular stage of the operation is completed.

22. A method according to claim 21, in which the completion of scale removal is indicated by a sensor detecting a cessation of fine scale dust in the airflow.

23. A method according to claim 21 or claim 22, in which the completion of drying is indicated by a relative humidity sensor.

25. Apparatus according to claim 24, in which the air passes through the cleaning head so as to travel along and in contact with the wall surface.

26. Apparatus according to claim 25, in which the cleaning head comprises a cleaning duct through which the air passes from an inlet to and an outlet from the duct.

27. Apparatus according to claim 26, in which the duct comprises a channel section having edgewise-disposed seals which in use contact the tank wall.

28. Apparatus according to any one of claims 24 to 27, having swirl means to swirl air in the cleaning head.

29. Apparatus according to claim 28, said swirl means comprising swirl vanes at an air inlet to the cleaning head.

30. Apparatus according to any one of claims 24 to 29, adapted for a circular cylindrical tank, in which the cleaning head is traversed over the wall surface by rotation about the axis of the tank.

31. Apparatus according to any one of claims 24 to 30, in which the cleaning head is traversed vertically over the wall of the tank.

32. Apparatus according to any one of claims 24 to 31, adapted for an open top, circular-cylindrical tank with a conical base having a central, lowermost outlet, in which the cleaning head comprises a cylindrical duct adapted to be disposed against the tank wall, axially parallel thereto and sealed thereagainst by flexible seals, inwardly-directed so as to be pressed, by air pressure in the cleaning duct, against the tank wall.

33. Apparatus according to claim 32, in which said duct, which has its inlet uppermost and its outlet lowermost, extends the entire vertical extent of the cylindrical wall portion, requiring only one revolution around the tank to traverse the whole of the vertical wall section.

34. Apparatus according to claim 32, in which said duct is shorter than the vertical wall portion, and traverses the wall by revolving at several different heights above the base.

35. Apparatus according to claim 34, in which the lowermost end of the angle section of the cleaning head is adapted, by flexible seals, to sealingly engage the tank outlet.

36. Apparatus according to any one of claims 32 to 35, in which the cleaning head is carried on a central shaft.

37. Apparatus according to claim 36, in which the central shaft is permanently mounted in the tank.

38. Apparatus according to claim 36, in which the central shaft is introduced whenever cleaning is required.

39. Apparatus according to any one of claims 36 to 38, the central shaft having a tubular section connected to the inlet to the cleaning head by a radial arm.

40. Apparatus according to any one of claims 36 to 39, in which the central shaft is connected to a blower arrangement.

41. Apparatus according to any one of claims 24 to 31, adapted for non-circular section tanks, in which a radial arm carrying a cleaning head is resiliently telescopically extensible, so as to extend and contract as it is rotated in the tank to accommodate wall sections at different radii from it rotary axis.

42. Apparatus according to any one of claims 24 to 31, in which a rigid radial arm carrying a cleaning head is mounted on a spring loaded vertical axis bearing, whereby to adjust its orientation so as always to keep the cleaning head in operative position against the tank wall during rotation.

43. Apparatus according to claim 41 or claim 42, in which the rate of rotation is varied so that, in a timed operation, the cleaning head traverses the wall area at a uniform rate.

44. Apparatus according to any one of claims 24 to 43, adapted for large tanks with internal flanging, comprising self-propelled cleaning heads on flexible air delivery conduits, held to the tank wall surface, or at least vertical and downwardly-facing surfaces, by suction, and steered, as by turnable wheels, under the control of a controller programmed, as by a structured steering scheme to cover all areas (including flanges) of he tank wall, or by a robotic teaching arrangement, which ‘

remembers’

a first, manually effected traverse pattern.

45. Apparatus according to any one of claims 24 to 44, in which the cleaning head comprises airflow generation means generating a flow of cleaning air.

46. Apparatus according to claim 45, in which the airflow generation means comprise a motor driven blower arrangement.

34-1. Apparatus according to and one of claims 32 to 34, comprising a duct which extends from the outlet of the said duct, angled thereto by the cone angle, and extending down to the central outlet of the tank, when against the conical wall.