BI-DIRECTIONAL DC-DC CONVERTER AND METHOD FOR CONTROLLING THE SAME

• US 20090059622A1
• Filed: 08/18/2008
• Published: 03/05/2009
• Est. Priority Date: 08/28/2007
• Status: Active Grant

• Current Assignee: Hitachi Information & Telecommunication Engineering, Ltd. (Hitachi, Ltd.)
• Original Assignee: Hitachi Computer Peripherals Company Limited (Hitachi, Ltd.)
• Inventors: Takahashi, Yoshihide, Shoji, Hiroyuki, Taniguchi, Kimiaki, Shimada, Takae
• Granted Patent: US 7,848,118 B2
• Time in Patent Office: Days
• US Class Current: 363/17
• CPC Class Codes: H02M 1/0058 by employing soft switching techniques, i.e. commutation of transistors when applied voltage is zero or when current flow is zero using an auxiliary actively switched resonant commutation circuit connected to an intermediate DC voltage or between two push-pull branches of an inverter bridge H02M7/4811; in resonant inverters H02M7/4815; in inverters operating from a resonant DC source H02M7/4826
• CPC Class Codes: H02M 1/32 Means for protecting converters other than automatic disconnection
• CPC Class Codes: H02M 3/33584 Bidirectional converters
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A bi-directional DC-DC converter has a transformer for connecting a voltage type full bridge circuit connected to a first power source and a current type switching circuit connected to a second power source. A voltage clamping circuit constructed by switching elements and a clamping capacitor is connected to the current type switching circuit. The converter has a control circuit for cooperatively making switching elements operative so as to control a current flowing in a resonance reactor.

Claims

1. A bi-directional DC-DC converter which comprises a high voltage side switching circuit, connected between a first DC power source and a transformer, for executing an electric power conversion between a direct current and an alternating current, a low voltage side switching circuit, connected between a second DC power source and said transformer, for executing an electric power conversion between a direct current and an alternating current, and a control circuit for controlling ON/OFF of switching elements included in each of said switching circuits and in which an electric power is transmitted and received between said first and second DC power sources,

wherein said high voltage side switching circuit includes

a first vertical arm in which a first upper arm switching element and a first lower arm switching element are serially connected,

a second vertical arm in which a second upper arm switching element and a second lower arm switching element are serially connected,

a first smoothing capacitor connected in parallel to said first and second vertical arms and said first DC power source, and

an object connected in series which is connected between a series node of said first upper arm switching element and said first lower arm switching element and a serial node of said second upper arm switching element and said second lower arm switching element and is constructed by a resonance capacitor, a resonance reactor, and a primary winding of said transformer,

said low voltage side switching circuit includes

a first switching element group which is connected to said second DC power source and a secondary winding of said transformer and includes a plurality of switching elements,

a smoothing reactor connected to said first switching element group and/or the secondary winding of said transformer,

a second smoothing capacitor in which one end is connected to one end of the switching elements included in said first switching element group and the other end is connected to one end of said smoothing reactor and which is connected in parallel to said second DC power source, and

a voltage clamping circuit which is connected to the switching elements included in said first switching element group and has a second switching element group including at least one switching element and a clamping capacitor, and

said control circuit includes first switching means for switching the switching elements in an OFF state in said second switching element group to ON for a period of time during which both of said first upper arm switching element and said second lower arm switching element are in an ON state and

second switching means for switching said first lower arm switching element and said second upper arm switching element to ON while keeping the switching elements switched to ON by said first switching means in the ON state.

2. A converter according to claim 1, wherein said control circuit further includes

means for switching said first lower arm switching element and said second upper arm switching element to ON while keeping the switching elements switched to ON by said first switching means in the ON state and, after a direction of a current flowing in said primary winding was reversed, switching said switching elements in the ON state to OFF.

3. A converter according to claim 1, wherein said control circuit further includes:

third switching means for switching the switching elements in the OFF state in said second switching element group to ON for a period of time during which both of said first lower arm switching element and said second upper arm switching element are in the ON state; and

fourth switching means for switching said first upper arm switching element and said second lower arm switching element to ON while keeping the switching elements switched to ON by said third switching means in the ON state.

4. A converter according to claim 3, wherein said control circuit further includes

means for switching said first upper arm switching element and said second lower arm switching element to ON while keeping the switching elements switched to ON by said third switching means in the ON state and, after a direction of a current flowing in said primary winding was reversed, switching said switching elements in the ON state to OFF.

5. A converter according to claim 1, wherein a voltage which is substantially twice as large as said first DC power source is applied to the object connected in series of said resonance reactor and said resonance capacitor for a period of time during which the switching elements switched to ON by said first switching means are in the ON state.

10. A converter according to claim 1, wherein

said first switching element group includes fifth to eighth switching elements,

said second switching element group includes a ninth switching element,

said voltage clamping circuit includes an object connected in series of said ninth switching element and said clamping capacitor, and

said low voltage side switching circuit includes

a third vertical arm in which said fifth and sixth switching elements are serially connected and

a fourth vertical arm in which said seventh and eighth switching elements are serially connected

and is constructed in such a manner that

said secondary winding is connected between a series node of said fifth and sixth switching elements and a series node of said seventh and eighth switching elements, said third and fourth vertical arms and said voltage clamping circuit are connected in parallel, one end of said smoothing reactor is connected to one end of said voltage clamping circuit, one end of said second smoothing capacitor is connected to the other end of said smoothing reactor, and the other end of said voltage clamping circuit is connected to the other end of said second smoothing capacitor.

11. A converter according to claim 1, wherein

said first switching element group includes fifth and sixth switching elements,

said second switching element group includes seventh and eighth switching elements,

said voltage clamping circuit is constructed by connecting one end of each of said seventh and eighth switching elements and one end of said clamping capacitor,

said secondary winding has a connector of one end of a first secondary winding and one end of a second secondary winding, and

said low voltage side switching circuit is constructed in such a manner that one end of said fifth switching element and the other end of said seventh switching element are connected to the other end of said first secondary winding, one end of said sixth switching element and the other end of said eighth switching element are connected to the other end of said second secondary winding, the other end of said fifth switching element and the other end of said sixth switching element are connected to the other end of said clamping capacitor, and a series connector of said smoothing reactor and said second smoothing capacitor is connected between a node of said fifth and sixth switching elements and a node of said first and second secondary windings.

12. A converter according to claim 1, wherein

said first switching element group includes fifth and sixth switching elements,

said second switching element group includes seventh and eighth switching elements,

said voltage clamping circuit is constructed by connecting one end of said seventh switching element, one end of said eighth switching element, and one end of said clamping capacitor,

said smoothing reactor is constructed by connecting one end of a first smoothing reactor and one end of a second smoothing reactor, and

said low voltage side switching circuit is constructed in such a manner that one end of said fifth switching element, the other end of said seventh switching element, and the other end of said first smoothing reactor are connected to one end of said secondary winding, one end of said sixth switching element, the other end of said eighth switching element, and the other end of said second smoothing reactor are connected to the other end of said secondary winding, the other end of said fifth switching element and the other end of said sixth switching element are connected to the other end of said clamping capacitor, and said second smoothing capacitor is connected between a node of said fifth and sixth switching elements and a node of said first and second smoothing reactors.

13. A converter according to claim 12, wherein said clamping capacitor and said second smoothing capacitor are connected.

14. A converter according to claim 12, wherein

said resonance reactor has a leakage inductance and a wiring inductance of said transformer and includes first, second, and third resonance reactors which are respectively serially connected to said primary winding and said secondary winding and are magnetically coupled therewith, and

said resonance capacitor includes first, second, and third resonance capacitors which are respectively serially connected to said primary winding and said secondary winding.

15. A converter according to claim 1, wherein each of said switching elements has diodes which are connected in inverse parallel and snubber capacitors which are connected in parallel.

18. A control method for a bi-directional DC-DC converter, wherein the control processes of said control circuit included in the bi-directional DC-DC converter according to claim 1 are selectively switched in accordance with a propagating direction of the energy, an input voltage, an input current, an output voltage, and an output current.

6. A bi-directional DC-DC converter which comprises a high voltage side switching circuit, connected between a first DC power source and a transformer, for executing an electric power conversion between a direct current and an alternating current, a low voltage side switching circuit, connected between a second DC power source and said transformer, for executing an electric power conversion between a direct current and an alternating current, and a control circuit for controlling ON/OFF of switching elements included in each of said switching circuits and in which an electric power is transmitted and received between said first and second DC power sources,

wherein said high voltage side switching circuit includes

a first vertical arm in which a first upper arm switching element and a first lower arm switching element are serially connected,

a second vertical arm in which a second upper arm switching element and a second lower arm switching element are serially connected,

a first smoothing capacitor connected in parallel to said first and second vertical arms and said first DC power source, and

an object connected in series which is connected between a serial node of said first upper arm switching element and said first lower arm switching element and a serial node of said second upper arm switching element and said second lower arm switching element and is constructed by a resonance capacitor, a resonance reactor, and a primary winding of said transformer,

said low voltage side switching circuit includes

a first switching element group which is connected to said second DC power source and a secondary winding of said transformer and includes a plurality of switching elements,

a smoothing reactor connected to said first switching element group and/or the secondary winding of said transformer,

a second smoothing capacitor in which one end is connected to one end of the switching elements included in said first switching element group and the other end is connected to one end of said smoothing reactor and which is connected in parallel to said second DC power source, and

a voltage clamping circuit which is connected to the switching elements included in said first switching element group and has a second switching element group including at least one switching element and a clamping capacitor, and

said control circuit includes

means for switching one of said first and second upper or lower arm switching elements for a period of time to ON during which an energy is supplied to said first DC power source and

control means for controlling timing for switching from a period of time during which an energy is accumulated from said second DC power source into said smoothing reactor to a period of time during which the energy is emitted and timing for switching said upper or lower arm switching element in the ON state to OFF in accordance with the energy which is supplied to said first DC power source.

7. A converter according to claim 6, wherein

said control means switches said upper or lower arm switching element in the ON state to OFF and, after a direction of a current flowing in said primary winding was reversed, switches the switching elements in the ON state in said first switching element group to OFF, and switches a state of the energy in said smoothing reactor from the accumulation to the emission.

8. A converter according to claim 6, wherein

said control means controls a time which is necessary until said upper or lower arm switching element in the ON state is switched to OFF and the energy is supplied to said first DC power source after the switching elements in the ON state in said first switching element group were switched to OFF, thereby adjusting an amount of energy which is supplied to said first DC power source.

9. A converter according to claim 6, wherein

said control circuit further includes:

means for switching two of said first and second upper or lower arm switching elements to ON for the period of time during which the energy is supplied to said first DC power source;

means for switching one of said upper and lower arm switching elements in the ON state to OFF after a direction of a current flowing in said primary winding was reversed; and

means for switching said upper or lower arm switching elements in the ON state to OFF after the switching elements in the ON state in said first switching element group were switched to OFF and a state of the energy in said smoothing reactor was switched from the accumulation to the emission.

16. A control method of controlling a DC-DC converter which comprises a high voltage side switching circuit, connected between a first DC power source and a transformer, for executing an electric power conversion between a direct current and an alternating current, a low voltage side switching circuit, connected between a second DC power source and said transformer, for executing an electric power conversion between a direct current and an alternating current, and a control circuit for controlling ON/OFF of switching elements included in each of said switching circuits and in which

said high voltage side switching circuit includes

a first vertical arm in which a first upper arm switching element and a first lower arm switching element are serially connected,

a second vertical arm in which a second upper arm switching element and a second lower arm switching element are serially connected,

a first smoothing capacitor connected in parallel to said first and second vertical arms and said first DC power source, and

an object connected in series which is connected between a series node of said first upper arm switching element and said first lower arm switching element and a serial node of said second upper arm switching element and said second lower arm switching element and is constructed by a resonance capacitor, a resonance reactor, and a primary winding of said transformer, and

said low voltage side switching circuit includes

a first switching element group which is connected to said second DC power source and a secondary winding of said transformer and includes a plurality of switching elements,

a smoothing reactor connected to said first switching element group and/or the secondary winding of said transformer,

a second smoothing capacitor in which one end is connected to one end of each of the switching elements included in said first switching element group and the other end is connected to one end of said smoothing reactor and which is connected in parallel to said second DC power source, and

a voltage clamping circuit which is connected to the switching elements included in said first switching element group and has a second switching element group including at least one switching element and a clamping capacitor,

comprising the steps of:

switching the switching elements in an OFF state in said second switching element group to ON for a period of time during which both of said first upper arm switching element and said second lower arm switching element are in an ON state; and

switching said first lower arm switching element and said second upper arm switching element to ON while keeping said switching elements switched to ON in the ON state.

17. A control method of controlling a DC-DC converter which comprises a high voltage side switching circuit, connected between a first DC power source and a transformer, for executing an electric power conversion between a direct current and an alternating current, a low voltage side switching circuit, connected between a second DC power source and said transformer, for executing an electric power conversion between a direct current and an alternating current, and a control circuit for controlling ON/OFF of switching elements included in each of said switching circuits and in which

said high voltage side switching circuit includes

a first vertical arm in which a first upper arm switching element and a first lower arm switching element are serially connected,

a second vertical arm in which a second upper arm switching element and a second lower arm switching element are serially connected,

a first smoothing capacitor connected in parallel to said first and second vertical arms and said first DC power source, and

an object connected in series which is connected between a series node of said first upper arm switching element and said first lower arm switching element and a serial node of said second upper arm switching element and said second lower arm switching element and is constructed by a resonance capacitor, a resonance reactor, and a primary winding of said transformer, and

said low voltage side switching circuit includes

a first switching element group which is connected to said second DC power source and a secondary winding of said transformer and includes a plurality of switching elements,

a smoothing reactor connected to said first switching element group and/or the secondary winding of said transformer,

a second smoothing capacitor in which one end is connected to one end of each of the switching elements included in said first switching element group and the other end is connected to one end of said smoothing reactor and which is connected in parallel to said second DC power source, and

a voltage clamping circuit which is connected to the switching elements included in said first switching element group and has a second switching element group including at least one switching element and a clamping capacitor,

comprising:

a first step of switching one of said first and second upper or lower arm switching elements for a period of time during which an energy is supplied to said first DC power source;

a second step of switching from a period of time during which an energy is accumulated from said second DC power source into said smoothing reactor to a period of time during which the energy is emitted; and

a third step of switching said upper or lower arm switching element in an ON state to OFF,

wherein timing for said second step and timing for said third step are controlled in accordance with the energy which is supplied to said first DC power source.