IMAGE FORMING APPARATUS AND PROCESS CARTRIDGE

• US 20090060574A1
• Filed: 03/20/2008
• Published: 03/05/2009
• Est. Priority Date: 08/29/2007
• Status: Active Grant

• Current Assignee: Fuji Xerox Company Limited (Xerox Holdings Corp.)
• Original Assignee: Fuji Xerox Company Limited (Xerox Holdings Corp.)
• Inventors: SHIBATA, Junichi, NISHIMURA, Makoto, SUZUKI, Takahiro
• Granted Patent: US 7,848,678 B2
• Time in Patent Office: Days
• US Class Current: 399/128
• CPC Class Codes: G03G 21/08 using optical radiation
• CPC Class Codes: G03G 2215/00957 Compositions

Abstract

An image forming apparatus comprising an image holding member that is rotationally driven, the image holding member comprising, on a substrate, a subbing layer and a photosensitive layer, a volume resistance value of the subbing layer decreasing in a rotation axis direction of the image holding member, from one end portion of a light source side of the image holding member towards another end portion of the image holding member, a charging unit, a latent image formation unit, a developing unit, a transfer unit, and a charge removal unit comprising a light source that, after transfer of the toner image, irradiates the surface of the image holding member from one side thereof, in a rotation axis direction of the image holding member, with charge removing light, to remove the charge from the surface of the image holding member.

Claims

1. An image forming apparatus comprising:

an image holding member that is rotationally driven, the image holding member comprising, on a substrate, a subbing layer and a photosensitive layer, a volume resistance value of the subbing layer decreasing in a rotation axis direction of the image holding member, from one end portion of a light source side of the image holding member towards another end portion of the image holding member;

a charging unit that charges a surface of the image holding member;

a latent image formation unit that forms an electrostatic latent image on the image holding member by exposing to light the surface of the image holding member that has been charged by the charging unit;

a developing unit that forms a toner image corresponding to the electrostatic latent image on the image holding member by developing the electrostatic latent image with a toner;

a transfer unit that transfers the toner image onto an image receiving member; and

a charge removal unit comprising a light source that, after transfer of the toner image, irradiates the surface of the image holding member from one side thereof, in a rotation axis direction of the image holding member, with charge removing light, to remove the charge from the surface of the image holding member.

2. The image forming apparatus of claim 1, wherein the thickness of the subbing layer decreases in a rotation axis direction of the image holding member, from one end portion of the light source side of the image holding member towards another end portion side of the image holding member.

3. The image forming apparatus of claim 1, wherein the thicknesses of the two end portions of the image holding member, in a rotation axis direction of the image holding member, each differ from the average thickness of the subbing layer in a rotation axis direction of the image holding member, by an amount of from about 10% to about 50% of the average thickness of the subbing layer.

4. The image forming apparatus of claim 1, wherein the volume resistivity of the subbing layer is from about 1.0×

10⁸ Ω

·

cm to about 1.0×

10¹⁵ Ω

·

cm.

5. The image forming apparatus of claim 1, wherein:

the subbing layer comprises a first subbing layer having a thickness that decreases, in a rotation axis direction of the image holding member, from one end portion of the light source side of the image holding member towards another end portion side of the image holding member; and

a second subbing layer formed on or above the first subbing layer having a thickness that increases, in a rotation axis direction of the image holding member, from one end portion of the light source side of the image holding member towards another end portion side of the image holding member, and

the thickness of the end portion of the light source side of the first subbing layer is larger than the thickness of the end portion of the light source side of the second subbing layer, and the thickness of the other end portion of the first subbing layer is less than the thickness of the other end portion of the second subbing layer.

6. The image forming apparatus of claim 5, wherein the volume resistivity of the first subbing layer is from about 1.0×

10^8.2 Ω

·

cm to about 1.0×

10^14.8 Ω

·

cm, and the volume resistivity of the second subbing layer is from about 1.0×

10^14.8 Ω

·

cm to about 1.0×

10^8.2 Ω

·

cm.

7. The image forming apparatus of claim 5, wherein the first subbing layer and the second subbing layer contain metal oxide particles of the same metal element.

8. The image forming apparatus of claim 7, wherein the first subbing layer and the second subbing layer have substantially the same composition but different dispersion states of the metal oxide particles.

9. The image forming apparatus of claim 1, wherein the image holding member is directly irradiated with charge removing light from the light source.

10. A process cartridge comprising:

an image holding member that is rotationally driven, the image holding member comprising, on a substrate, a subbing layer and a photosensitive layer, a volume resistance value of the subbing layer decreasing in a rotation axis direction of the image holding member, from one end portion of the light source side of the image holding member towards another end portion of the image holding member;

at least one selected from the group consisting of a charging unit that charges a surface of the image holding member, a latent image formation unit that forms an electrostatic latent image on the image holding member by exposing to light the surface of the image holding member that has been charged by the charging unit, a developing unit that forms a toner image corresponding to the electrostatic latent image on the image holding member by developing the electrostatic latent image with a toner, and a toner removal unit that removes the toner remaining on the surface of the image holding member; and

a charge removal unit comprising a light source that, after transfer of the toner image, irradiates the surface of the image holding member from one side thereof, in a rotation axis direction of the image holding member, with charge removing light, to remove the charge from the surface of the image holding member.

11. The process cartridge of claim 10, wherein the thickness of the subbing layer decreases in a rotation axis direction of the image holding member, from one end portion of the light source side of the image holding member towards another end portion side of the image holding member.

12. The process cartridge of claim 10, wherein the thicknesses of the two end portions of the image holding member, in a rotation axis direction of the image holding member, each differ from the average thickness of the subbing layer in a rotation axis direction of the image holding member, by an amount of from about 10% to about 50% of the average thickness of the subbing layer.

13. The process cartridge of claim 10, wherein the volume resistivity of the subbing layer is from about 1.0×

10⁸ Ω

·

cm to about 1.0×

10¹⁵ Ω

·

cm.

14. The process cartridge of claim 10, wherein:

the subbing layer comprises a first subbing layer having a thickness that decreases, in a rotation axis direction of the image holding member, from one end portion of the light source side of the image holding member towards another end portion side of the image holding member; and

a second subbing layer formed on or above the first subbing layer having a thickness that increases, in a rotation axis direction of the image holding member, from one end portion side of the light source side of the image holding member towards another end portion side of the image holding member, and

the thickness of the end portion of the light source side of the first subbing layer is larger than the thickness of the end portion of the light source side of the second subbing layer, and the thickness of the other end portion of the first subbing layer is less than the thickness of the other end portion of the second subbing layer.

15. The process cartridge of claim 14, wherein the volume resistivity of the first subbing layer is from about 1.0×

10^8.2 Ω

·

cm to about 1.0×

10^14.8 Ω

·

cm, and the volume resistivity of the second subbing layer is from about 1.0×

10^14.8 Ω

·

cm to about 1.0×

10^8.2 Ω

·

cm.

16. The process cartridge of claim 14, wherein the first subbing layer and the second subbing layer contain metal oxide particles of the same metal element.

17. The process cartridge of claim 16, wherein the first subbing layer and the second subbing layer have the substantially same composition but different dispersion states of the metal oxide particles.

18. The process cartridge of claim 10, wherein the image holding member is directly irradiated with charge removing light from the light source.