CLOSED SYSTEM, SHALLOW CHANNEL PHOTOBIOREACTOR

• US 20090068727A1
• Filed: 08/27/2008
• Published: 03/12/2009
• Est. Priority Date: 08/28/2007
• Status: Abandoned Application

• Current Assignee: Agrenew, Inc.
• Original Assignee: Agrenew, Inc.
• Inventors: Karr, Greg
• Application Number:
  US12/199,417
• Publication Number:
  US 20090068727A1
• Time in Patent Office: Days
• US Class Current: 435/292.100
• CPC Class Codes: C12M 21/02 Photobioreactors culturing algae A01G33/00, A01H4/001, C12N1/12
• CPC Class Codes: C12M 27/20 Baffles; Ribs; Ribbons; Auger vanes
• CPC Class Codes: C12M 29/00 Means for introduction, extraction or recirculation of materials, e.g. pumps pumps per se F04B
• CPC Class Codes: C12M 29/20 Degassing; Venting; Bubble traps means for collection or storage of gas C12M23/36; gas collection apparatus for laboratory use B01L5/02

Abstract

The present subject matter provides examples of a photobioreactor for producing biomass material using a continuous flow of liquid growth media, the apparatus comprising a channel including a bottom portion, a first sidewall portion connected to the bottom portion, and a second sidewall portion connected to the bottom portion opposite the first sidewall portion, wherein a length of the channel is at least twice as long as a width of the channel; the length of the channel is measured along the bottom portion of the channel and parallel to the first and second sidewall portions of the channel, and the width is measured as a shortest distance between and perpendicular to the first and second sidewall portions of the channel, a transparent cover adapted to provide a seal with the first sidewall and second sidewall opposite the bottom portion along a substantial length of the channel, a liquid growth media input at a first end of the channel, a biomass and liquid media output for harvesting biomass material at a second end of the channel, and a gas backflow barrier positioned adjacent the transparent cover and between the first and second sidewall portions, the gas backflow barrier adapted to limit gas from passing from an interior portion of the channel through the liquid growth media input when the liquid growth media is flowing.

Claims

1. A photobioreactor for producing biomass material using a flow of liquid growth media, the apparatus comprising:

a channel including,

a bottom portion;

a first sidewall portion connected to the bottom portion; and

a second sidewall portion connected to the bottom portion opposite the first sidewall portion,

wherein a length of the channel is at least twice as long as a width of the channel, wherein the length of the channel is measured along the bottom portion of the channel and parallel to the first and second sidewall portions of the channel, and the width is measured as a shortest distance between and perpendicular to the first and second sidewall portions of the channel;

a transparent cover adapted to provide a seal with the first sidewall and second sidewall opposite the bottom portion along a substantial length of the channel;

a liquid growth media input at a first end of the channel;

a biomass and liquid media output for harvesting biomass material at a second end of the channel; and

a gas backflow barrier positioned adjacent the transparent cover and between the first and second sidewall portions, the gas backflow barrier adapted to limit gas from passing from an interior portion of the channel through the liquid growth media input when the liquid growth media is flowing.

2. The bioreactor of claim 1, further comprising one or more gas discharge tubes extending through the liquid growth media along a substantial length of the channel, the gas discharge tubes adapted to discharge carbon dioxide (CO₂) rich gas into the liquid growth media.

3. The bioreactor of claim 2, wherein at least one of the one or more gas discharge tubes is located adjacent the transparent cover and is adapted to discharge CO₂ rich gas toward the cover to reduce accumulation of biomass material on the cover.

4. The bioreactor of claim 2, wherein the transparent cover includes one or more gas release ports adapted to eliminate a continuous gas film from forming between the cover and the liquid growth media.

5. The bioreactor of claim 4, wherein the one or more gas release ports include a vent having a first end coupled to the transparent cover and extending away from the channel

6. The bioreactor of claim 5, wherein the one or more gas release ports further include a gas release valve coupled to a second end of the vent and the gas release valve is positioned above a highest level of the liquid growth media in the photobioreactor.

7. The bioreactor of claim 4, further comprising one or more gas release backflow barriers adapted to prevent premature release of CO₂ from the liquid growth media, wherein each gas release backflow barrier is positioned adjacent to and down-flow from one of the one or more gas release ports.

8. The bioreactor of claim 1, further comprising a plurality of flow barriers attached to the channel, the flow barriers adapted to perturb the continuous flow of the liquid growth media to cycle the biomass material toward the transparent cover.

9. The bioreactor of claim 1, wherein the cover is at least partially supported using the liquid growth media.

10. The bioreactor of claim 8, wherein the transparent cover is rigid.

11. The bioreactor of claim 8, wherein the transparent cover is a film.

13. The bioreactor of claim 11, wherein the one or more gas discharge tubes extend through the liquid growth media along a substantial length of the channel.

14. The bioreactor of claim 11, wherein at least one of the one or more gas discharge tubes is located adjacent the transparent cover and is adapted to discharge CO₂ rich gas toward the cover to reduce accumulation of biomass material on the cover.

15. The bioreactor of claim 11, wherein the one or more gas release ports include

a vent having a first end coupled to the transparent cover and extending away from the channel.

16. The bioreactor of claim 14, wherein the one or more gas release ports further includes a gas release valve coupled to a second end of the vent and the gas release valve is positioned above a highest level of the liquid growth media in the photobioreactor.

17. The bioreactor of claim 11, further comprising one or more gas release backflow barriers adapted to prevent the premature release of CO₂ from the liquid growth media, wherein each gas release backflow barrier is positioned adjacent to and down-flow from one of the one or more gas release ports.

18. The bioreactor of claim 11, further comprising a plurality of flow barriers attached to the channel, the flow barriers adapted to perturb the continuous flow of the liquid growth media to cycle the biomass material toward the transparent cover.

19. The bioreactor of claim 11, wherein the cover is at least partially supported using the liquid growth media.

20. The bioreactor of claim 18, wherein the transparent cover is rigid.

21. The bioreactor of claim 18, wherein the transparent cover is a film.

12. A photobioreactor for producing biomass material using a continuous flow of liquid growth media, the apparatus comprising:

a channel including,

a bottom portion;

a first sidewall portion connected to the bottom portion; and

a second sidewall portion connected to the bottom portion opposite the first sidewall portion,

wherein a length of the channel is at least twice as long as a width of the channel;

the length of the channel is measured along the bottom portion of the channel and parallel to the first and second sidewall portions of the channel, and the width is measured as a distance between and perpendicular to the first and second sidewall portions of the channel;

a transparent cover adapted to provide a seal with the first sidewall portion and second sidewall portion opposite the bottom portion along a substantial length of the channel;

a liquid growth media input at a first end of the channel;

a biomass and liquid media output for harvesting biomass material at a second end of the channel;

one or more gas release ports adapted to eliminate a continuous gas film from forming between the cover and the liquid growth media; and

one or more gas discharge tubes adapted to discharge CO₂ rich gas into the liquid growth media.