SLOTLESS WINDING FOR ROTATING ELECTRIC MACHINE AND MANUFACTURING METHOD THEREOF

• US 20090072651A1
• Filed: 12/19/2007
• Published: 03/19/2009
• Est. Priority Date: 09/13/2007
• Status: Abandoned Application

• Current Assignee: Metal Industries Research and Development Centre
• Original Assignee: Metal Industries Research and Development Centre
• Inventors: WANG, Hsin-Te, HSU, Liang-Yi, HUANG, Guang-Miao, YAN, Guo-Jhih, TSAI, Mi-Ching
• Application Number:
  US11/959,618
• Publication Number:
  US 20090072651A1
• Time in Patent Office: Days
• US Class Current: 310/179
• CPC Class Codes: H01F 2017/006 flexible printed inductors
• CPC Class Codes: H01F 5/003 Printed circuit coils
• CPC Class Codes: H02K 15/0407 Windings manufactured by etching, printing or stamping the complete coil
• CPC Class Codes: H02K 3/26 consisting of printed conductors
• CPC Class Codes: H05K 1/147 at least one of the printed circuits being bent or folded, e.g. by using a flexible printed circuit H05K1/148 takes precedence
• CPC Class Codes: H05K 1/165 incorporating printed inductors
• CPC Class Codes: H05K 2201/051 Rolled
• CPC Class Codes: Y10T 29/49009 Dynamoelectric machine
• CPC Class Codes: Y10T 29/49162 by using wire as conductive path

Abstract

The present invention relates to a slotless winding for a rotating electric machine and a manufacturing method thereof. The slotless winding includes at least one flexible printed circuit board having at least one circuit, and one piece of flexible printed circuit board(s) is curved or a plurality of pieces of flexible printed circuit board(s) is mutually combined to form a barrel shape, thereby simplifying the procedure of manufacturing the slotless winding, improving production speed and reliability, and enabling diversified designing schemes to meet the demands of the rotating electric machine. In addition, it is not necessary for the coil winding to be cured for assembling, and assembling yield is thus enhanced.

Claims

1. A slotless winding for a rotating electric machine, comprising at least one flexible printed circuit board having at least one circuit, and one piece of flexible printed circuit board(s) is curved and wound or a plurality of pieces of flexible printed circuit board(s) are mutually combined to form a barrel shape.

2. The slotless winding as claimed in claim 1, wherein the circuit comprises a plurality of wires.

3. The slotless winding as claimed in claim 2, wherein the wires are mutually connected in parallel.

4. The slotless winding as claimed in claim 1, wherein the flexible printed circuit board comprises at least one winding region, the circuit comprises at least one winding coil, each winding coil is located in each winding region, and each winding coil comprises a plurality of mutually parallel coils wound by a wire.

5. The slotless winding as claimed in claim 1, wherein the slotless winding comprises a plurality of flexible printed circuit boards, each flexible printed circuit board is joined end to end to form a barrel shape, and the flexible printed circuit boards of the barrel shape are mutually stacked to form a multi-layer barrel-shaped structure.

6. The slotless winding as claimed in claim 1, wherein the slotless winding comprises a flexible printed circuit board, the flexible printed circuit board being joined end to end to form a barrel-shaped structure.

7. The slotless winding as claimed in claim 1, wherein the slotless winding comprises a plurality of flexible printed circuit board, and one end of each flexible printed circuit board is combined with one end of a adjacent flexible printed circuit board so as to form a barrel shape.

8. The slotless winding as claimed in claim 1, wherein the slotless winding comprises a flexible printed circuit board, and the flexible printed circuit board is wound for a plurality of turns so as to form a multi-layer barrel-shaped structure.

9. The slotless winding as claimed in claim 1, wherein the circuit has a plurality of wire groups, and the wire groups are connected by at least one wire.

10. The slotless winding as claimed in claim 9, wherein the wire groups are disposed on different layers of the flexible printed circuit board and connected by vias.

11. The slotless winding as claimed in claim 9, wherein each wire group comprises a plurality of parallel wires, and the parallel wires are mutually connected in parallel.

12. The slotless winding as claimed in claim 1, wherein the circuit has a first circuit and a second circuit, and the first circuit and the second circuit are respectively located on different layers of the flexible printed circuit board.

13. The slotless winding as claimed in claim 12, wherein the flexible printed circuit board further has a plurality of vias for connecting the first circuit and the second circuit.

14. The slotless winding as claimed in claim 12, wherein the flexible printed circuit board has a first surface and a second surface, the first surface comprises at least one first winding region, the second surface comprises at least one second winding region, the circuit comprises at least one first winding coil and at least one second winding coil, each first winding coil is located in each first winding region, each second winding coil is located in each second winding region, each first winding coil comprises a plurality of mutually parallel coils wound by a wire, and each second winding coil comprises a plurality of mutually parallel coils wound by a wire.

15. A method of manufacturing a slotless winding for a rotating electric machine, comprising:

(a) providing at least one flexible printed circuit board;

(b) forming at least one circuit on a surface of or inside each flexible printed circuit board; and

(c) making the flexible printed circuit board(s) form a barrel shape.

16. The method as claimed in claim 15, wherein in step (b), the circuit comprises a plurality of wires.

17. The method as claimed in claim 16, wherein the wires are mutually connected in parallel.

18. The method as claimed in claim 15, wherein in step (a), at least one winding region is pre-divided from the flexible printed circuit board;

and in step (b), the circuit comprises at least one winding coil, each winding coil is located in each winding region, and each winding coil comprises a plurality mutually parallel coils wound by a wire.

19. The method as claimed in claim 15, wherein in step (b), the circuit has a plurality of wire groups serially connected by at least one wire.

20. The method as claimed in claim 19, wherein the wire groups are disposed on different layers of the flexible printed circuit board and connected by vias.

21. The method as claimed in claim 19, wherein each wire group comprises a plurality of parallel wires, and the parallel wires are mutually connected in parallel.

22. The method as claimed in claim 15, wherein in step (b), the circuit has a first circuit and a second circuit, and the first circuit and the second circuit are located on different layers of the flexible printed circuit board.

23. The method as claimed in claim 22, wherein the flexible printed circuit board further has a plurality of vias for connecting the first circuit and the second circuit.

24. The method as claimed in claim 15, wherein the flexible printed circuit board has a first surface and a second surface, the first surface comprises at least one first winding region, the second surface comprises at least one second winding region, the circuit comprises at least one first winding coil and at least one second winding coil, each first winding coil is located in each first winding region, each second winding coil is located in each second winding region, each first winding coil comprises a plurality of mutually parallel coils wound by a wire, and each second winding coil comprises a plurality of mutually parallel coils wound by a wire.