Microbiocidal Control in the Processing of Meat-Producing Four-Legged Animals

• US 20090081317A1
• Filed: 12/23/2004
• Published: 03/26/2009
• Est. Priority Date: 12/23/2004
• Status: Abandoned Application

• Current Assignee: Albemarle Corporation
• Original Assignee: Albemarle Corporation, Solution Biosciences, Inc.
• Inventors: McNaughton, James L., Liimatta, Eric W.
• Application Number:
  US11/722,641
• Publication Number:
  US 20090081317A1
• Time in Patent Office: Days
• US Class Current: 424/722
• CPC Class Codes: A01N 2300/00 Combinations or mixtures of active ingredients covered by classes A01N27/00 - A01N65/48 with other active or formulation relevant ingredients, e.g. specific carrier materials or surfactants, covered by classes A01N25/00 - A01N65/48
• CPC Class Codes: A01N 25/22 containing ingredients stabilising the active ingredients
• CPC Class Codes: A01N 59/00 Biocides, pest repellants or attractants, or plant growth regulators containing elements or inorganic compounds
• CPC Class Codes: A01N 59/08 Alkali metal chlorides; Alkaline earth metal chlorides
• CPC Class Codes: A22B 5/0082 Cleaning, washing or disinfecting carcasses disinfecting poultry carcasses A22C21/0061
• CPC Class Codes: A23B 4/02 Preserving by means of inorganic salts apparatus therefor A23B4/26, A23B4/32
• CPC Class Codes: A23B 4/027 by inorganic salts other than kitchen salt, or mixtures thereof with organic compounds, e.g. biochemical compounds
• CPC Class Codes: A23B 4/24 Inorganic compounds

Abstract

Methods of processing four-legged slaughter animals for consumption as meat and/or meat product(s) are described. The methods comprise (I) contacting exterior surfaces of the live animal at least once when the animal is en route to being slaughtered but before it is killed by exsanguination, with a microbiocidal solution, or (II) contacting a carcass of the animal, after exsanguination, with a microbiocidal solution, or (III) contacting at least one raw meat product and/or at least one processed meat product derived from the carcass at least once with a microbiocidal solution, or (IV) conducting any two or all three of (I), (II), and (III). In each case the microbiocidal solution is, independently, comprised of: (a) water having a bromine residual derived from (i) at least one bromine source, (ii) at least one alkali metal base, and/or at least one alkaline earth metal base, and (iii) at least one halogen stabilizer; or (b) water having a bromine residual derived from (i) ammonium bromide, and/or at least one alkali metal bromide, and/or at least one alkaline earth metal bromide, and (ii) at least one alkali metal hypohalite and/or at least one alkaline earth metal hypohalite; or (c) water having a bromine residual derived from a mixture or combination of any one or more of (a) and any one or more of (b); the bromine residual in each of (a), (b), and (c) being sufficient to provide microbiocidal activity.

Claims

1. A method of processing a four-legged slaughter animal for consumption as meat and/or meat product(s), said method comprising:

I) contacting exterior surfaces of the live animal at least once when the animal is en route to being slaughtered but before it is killed by exsanguination, with a microbiocidal solution, or

II) contacting a carcass of said animal, after exsanguination, with a microbiocidal solution, or

III) contacting at least one raw meat product and/or at least one processed meat product derived from said carcass at least once with a microbiocidal solution, or

IV) conducting any two or all three of I), II), and III);

wherein each said microbiocidal solution is, independently, comprised of;

a) water having a bromine residual derived from (i) at least one bromine source, (ii) at least one alkali metal base, and/or at least one alkaline earth metal base, and (iii) at least one halogen stabilizer;

or

b) water having a bromine residual derived from (i) ammonium bromide, and/or at least one alkali metal bromide, and/or at least one alkaline earth metal bromide, and (ii) at least one alkali metal hypohalite and/or at least one alkaline earth metal hypohalite;

or

c) water having a bromine residual derived from a mixture or combination of any one or more of a) and any one or more of b);

the bromine residual in each of a), b), and c) being sufficient to provide microbiocidal activity.

3. A method as in claim 1 wherein at least II) is conducted.

5. A method as in claim 1 wherein IV) is conducted.

6. A method as in claim 1 wherein at least I) is conducted, and wherein the contacting in I) is conducted at least once outside the perimeter of a slaughterhouse or meat packing plant.

8. A method as in claim 1 wherein at least I) is conducted, and wherein the contacting in I) is conducted at least once in an area of a slaughterhouse or meat packing plant where processing of live animals occurs prior to exsanguination so as to minimize the extent of microbiocidal contamination reaching areas within the slaughterhouse or meat packing plant where animal carcasses are processed subsequent to exsanguination.

9. A method as in claim 6 wherein the contacting in I) is conducted at least once in a zone through which the animal passes or is passed while still alive, and in which zone said contacting in I) is effected by showering and/or spraying external surfaces of said animal with a microbiocidal solution of a), b), and/or c).

10. A method as in claim 9 wherein said contacting in I) is also effected by causing the animal to pass, or passing the animal, into at least one bath of microbiocidal solution of a), b), and/or c) such that at least the hoofs and lower leg areas of the animal are contacted by said microbiocidal solution.

14. A method as in claim 9 which is conducted in a portable shower or spray stall.

16. A method as in claim 1 wherein said four-legged slaughter animal is selected from cattle, swine, and sheep.

17. A method as in claim 9 wherein said four-legged slaughter animal is selected from cattle, swine, and sheep.

18. A method as in claim 1 wherein the microbiocidal solution used is a).

28. A method as in claim 1 wherein the microbiocidal solution used is a), wherein said bromine source of (i) is bromine chloride or bromine chloride and bromine, wherein said metal base of (ii) is sodium hydroxide, and wherein said halogen stabilizer of (iii) is sulfamate or sulfamic acid.

29. A method as in claim 3 wherein said four-legged slaughter animal is selected from cattle, swine, and sheep.

30. A method as in claim 3 wherein said contacting at least is conducted

before, during, and/or after hide removal from the carcass of an animal from which hide is removed during processing;

before and/or during hide removal from the carcass of an animal from which hide is removed during processing;

before hide removal from the carcass of an animal from which hide is removed during processing;

before, during and/or after hair removal from the carcass of an animal from which hair is removed during processing;

before, during and/or after skin removal from the carcass of an animal from which skin is removed during processing;

or

before and/or after bristle removal from the carcass of an animal from which bristles are removed during processing.

36. A method as in claim 3 wherein said contacting at least is conducted during bristle removal from the carcass of an animal from which bristles are removed, during processing, by a method other than singeing.

37. A method as in claim 3 wherein said animal is selected from steers, heifers, cows, calves, and bulls, and said contacting at least is conducted one or more times prior to head and/or shank removal and/or at least is conducted one or more times during head and/or shank removal and/or at least is conducted one or more times after head and/or shank removal.

38. A method as in claim 29 wherein the microbiocidal solution used is a), wherein said bromine source of (i) is bromine chloride or bromine chloride and bromine, wherein said metal base of (ii) is sodium hydroxide, and wherein said halogen stabilizer of (iii) is sulfamate or sulfamic acid.

40. A method as in claim 36 wherein said animal is selected from hogs, sows, gilts, barrows, boars, and pigs.

41. A method as in claim 29 wherein said animal is selected from steers, heifers, cows, calves, and bulls, and said contacting at least is conducted

(i) during carcass splitting and/or (ii) one or more times after carcass splitting;

(i) during final wash and/or (ii) one or more times after final wash;

(i) one or more times during chilling and/or (ii) one or more times after chilling;

or

(i) one or more times during carcass cutting and boning and/or (ii) one or more times after carcass cutting and boning.

45. A method as in claim 29 wherein said animal is selected from steers, heifers, cows, calves, and bulls, and said contacting at least is conducted one or more times during hot boning.

46. A method as in claim 29 wherein said animal is selected from hogs, sows, gilts, barrows, boars, and pigs, and said contacting at least is conducted

prior to scalding the carcass;

during and/or one or more times after dehairing and/or singeing the carcass;

during and/or one or more times after scraping and/or polishing said carcass,

during and/or one or more times after evisceration;

during and/or one or more times after final wash;

one or more times during chilling and/or one or more times after chilling;

or

during carcass splitting and/or as the next step after carcass splitting.

53. A method as in claim 29 wherein said animal is selected from steers, heifers, cows, calves, bulls, hogs, sows, gilts, barrows, boars, and pigs, and wherein said contacting at least is conducted one or more times during cutting and boning of the carcass.

54. A method as in claim 41 wherein the microbiocidal solution used is a), wherein said bromine source of (i) is bromine chloride or bromine chloride and bromine, and wherein said halogen stabilizer of (iii) is sulfamate or sulfamic acid.

55. A method as in claim 54 wherein said metal base of (ii) is sodium hydroxide.

56. A method as in claim 1 wherein the microbiocidal solution used in said contacting has a bromine residual as Br₂ of about 400 ppm or less.

57. A method as in claim 18 wherein the microbiocidal solution used in said contacting has a bromine residual as Br₂ of about 400 ppm or less.

58. A method as in claim 1 wherein the microbiocidal solution used is b) and wherein the microbiocidal solution used in said contacting has a bromine residual as Br₂ of about 400 ppm or less.

2. (canceled)

4. (canceled)

7. (canceled)

11-13. -13. (canceled)

15. (canceled)

19-27. -27. (canceled)

31-35. -35. (canceled)

39. (canceled)

42-44. -44. (canceled)

47-52. -52. (canceled)

59-64. -64. (canceled)

65. A method of processing at least one raw meat product derived from a carcass of at least one four-legged slaughter animal and/or at least one processed meat product derived from a carcass of at least one four-legged slaughter animal, which method comprises contacting said at least one raw meat product and/or said at least one processed meat product at least once with a microbiocidal solution comprised, independently, of:

a) water having a bromine residual derived from (i) at least one bromine source, (ii) at least one alkali metal base, and/or at least one alkaline earth metal base, and (iii) at least one halogen stabilizer;

or

b) water having a bromine residual derived from (i) ammonium bromide, and/or at least one alkali metal bromide, and/or at least one alkaline earth metal bromide, and (ii) at least one alkali metal hypohalite and/or at least one alkaline earth metal hypohalite;

or

c) water having a bromine residual derived from a mixture or combination of any one or more of a) and any one or more of b);

the bromine residual in each of a), b), and c) being sufficient to provide microbiocidal activity.

66. A method as in claim 65 wherein the microbiocidal solution used is a).

68. A method as in claim 65 wherein the microbiocidal solution used in said contacting has a bromine residual as Br₂ of about 400 ppm or less.

73. A method as in claim 65 wherein said raw meat product is rinsed with water within at least 5 minutes after said contacting.

74. A method as in claim 66 wherein said bromine source of (i) is bromine chloride or bromine chloride and bromine, wherein said metal base of (ii) is sodium hydroxide, and wherein said halogen stabilizer of (iii) is sulfamate or sulfamic acid.

67. (canceled)

69-72. -72. (canceled)

75. A method of decreasing microbial contamination of a carcass of a four-legged slaughter animal, which method comprises at least contacting said carcass with an aqueous biocidal composition at least once before, during and/or after removal of hide, hair, bristles, or skin from the carcass, wherein said composition is comprised of:

a) water having a bromine residual derived from (i) at least one bromine source, (ii) at least one alkali metal base, and/or at least one alkaline earth metal base, and (iii) at least one halogen stabilizer;

or

b) water having a bromine residual derived from (i) ammonium bromide, and/or at least one alkali metal bromide, and/or at least one alkaline earth metal bromide, and (ii) at least one alkali metal hypohalite and/or at least one alkaline earth metal hypohalite;

or

c) water having a bromine residual derived from a mixture or combination of any one or more of a) and any one or more of b);

the bromine residual in each of a), b), and c) being sufficient to provide microbiocidal activity.

76. A method as in claim 75 wherein said contacting directly precedes removal of the hide, hair, bristles, or skin from said carcass, and optionally is additionally conducted during and/or after removal of the hide or skin from said carcass.

77. A method as in claim 75 wherein said contacting is conducted during removal of the hide, hair, bristles, or skin from said carcass, and optionally is additionally conducted before and/or after removal of the hide or skin from said carcass.

78. A method as in claim 75 wherein said contacting is conducted after removal of the hide, hair, bristles, or skin from said carcass, and optionally is additionally conducted before and/or during removal of the hide or skin from said carcass.

79. A method as in claim 75 wherein said contacting is conducted one or more times but only after removal of the hide, hair, bristles, or skin from said carcass.

80. A method of processing a carcass of a four-legged slaughter animal and/or raw meat product derived from said carcass, and/or processed meat product derived from said carcass, which method comprises:

1) contacting said carcass, raw meat product derived from said carcass, and/or processed meat product derived from said carcass at least once with a microbiocidal solution comprised of;

a) water having a bromine residual derived from (i) at least one bromine source, (ii) at least one alkali metal base, and/or at least one alkaline earth metal base, and (iii) at least one halogen stabilizer;

or

b) water having a bromine residual derived from (i) ammonium bromide, and/or at least one alkali metal bromide, and/or at least one alkaline earth metal bromide, and (ii) at least one alkali metal hypohalite and/or at least one alkaline earth metal hypohalite;

or

c) water having a bromine residual derived from a mixture or combination of any one or more of a) and any one or more of b);

the bromine residual in each of a), b), and c) being sufficient to provide microbiocidal activity; and

2) subjecting said carcass, raw meat product derived from said carcass, and/or processed meat product derived from said carcass to at least one decontamination process selected from ionizing radiation, UV radiation, microwaves, pulsed light, electric fields, hydrostatic pressure, sonication, infra-red radiation, ozonization, and ozone washing,

1) and

     2) being conducted in any sequence and/or concurrently.

81. A method as in claim 80 wherein the microbiocidal solution used is a).

82. A method as in claim 81 wherein said bromine source of (i) is bromine chloride or bromine chloride and bromine, wherein said metal base of (ii) is sodium hydroxide, and wherein said halogen stabilizer of (iii) is sulfamate or sulfamic acid.

84. A method as in claim 80 wherein the microbiocidal solution used in said contacting has a bromine residual as Br₂ of about 400 ppm or less.

83. (canceled)

85-87. -87. (canceled)