APPARATUS AND METHODS FOR AN INDUCTIVE PROXIMITY SENSOR

• US 20090085560A1
• Filed: 09/28/2007
• Published: 04/02/2009
• Est. Priority Date: 09/28/2007
• Status: Active Grant

• Current Assignee: Rockwell Automation Technologies Incorporated (Allen-Bradley Co., Inc.)
• Original Assignee: Rockwell Automation Technologies Incorporated (Allen-Bradley Co., Inc.)
• Inventors: Rollins, George E., Chen, Weihua, Sufariu, Diana A., Kulkarni, Prachi S.
• Granted Patent: US 7,994,777 B2
• Time in Patent Office: Days
• US Class Current: 324/207.260
• CPC Class Codes: H03K 17/9505 Constructional details

Abstract

An inductive proximity sensor is disclosed. The proximity sensor includes a housing having at least a first pair of inductive coils disposed within the housing. One of the first pair of inductive coils is opposite in polarity from another one of the first pair of inductive coils. The sensor optionally includes a second set of inductive coils, having opposite polarity.

Claims

1. A proximity sensor comprising:

a housing having a face and the housing defined in part by a longitudinal axis;

electronics within the housing;

at least a first pair of inductive coils disposed within the housing, the first pair of inductive coils disposed on opposite sides of the longitudinal axis, the first pair of inductive coils electrically coupled with the electronics; and

one of the first pair of inductive coils is opposite in polarity from another one of the first pair of inductive coils.

2. The proximity sensor of claim 1, further comprising at least a second pair of inductor coils disposed within the housing, the second pair of inductive coils disposed on opposite sides of the longitudinal axis, the second pair of inductive coils electrically coupled with the electronics, and one of the second pair of inductive coils is opposite in polarity from another one of the second pair of inductive coils.

3. The proximity sensor of claim 1, further comprising a third pair of inductor coils, the third pair of inductor coils disposed on opposite sides of the longitudinal axis.

4. The proximity sensor of claim 3, wherein the first, second, third pairs of inductor coils are symmetrical about the longitudinal axis.

5. The proximity sensor of claim 2, wherein the first pair of inductive coils are disposed along a first axis, the second pair of inductive coils disposed along a second axis, and the first axis is orthogonal to the second axis.

6. The proximity sensor of claim 1, wherein each of the first pair of inductive coils are connected in series.

7. The proximity sensor of claim 1, the first pair of inductive coils are disposed near an outer periphery of the face of the housing.

8. The proximity sensor of claim 1, wherein the face of the housing has a circular shape.

9. The proximity sensor of claim 1, wherein the face of the housing has a rectangular shape.

10. A proximity sensor comprising:

a housing having a face and the housing defined in part by a longitudinal axis, the face having an outer dimension D;

electronics disposed within the housing;

at least a first pair of inductive coils disposed within the housing, the first pair of inductive coils disposed on opposite sides of the longitudinal axis and are separated from one another by more than ½

*D, the first pair of inductive coils electrically coupled with the electronics; and

at least a second pair of inductor coils disposed within the housing, the second pair of inductive coils disposed on opposite sides of the longitudinal axis and are separated from one another by more than ½

*D, the second pair of inductive coils electrically coupled with the electronics; and

one of the first pair of inductive coils is opposite in polarity from another one of the first pair of inductive coils, and one of the second pair of inductive coils is opposite in polarity from another one of the second pair of inductive coils.

11. The proximity sensor of claim 10, wherein the first pair of inductive coils disposed along a first axis, the second pair of inductive coils disposed along a second axis, and the first axis is orthogonal to the second axis.

12. The proximity sensor of claim 10, wherein the first pair of inductive coils are disposed on opposite sides of the longitudinal axis, and the second pair of inductive coils are disposed on opposite sides of the longitudinal axis.

13. The proximity sensor of claim 10, further comprising a third pair of inductor coils, the third pair of inductor coils separated from one another by more than ½

*D.

14. The proximity sensor of claim 10, wherein each of the first pair of inductive coils are connected in series, and each of the second pair of inductive coils are connected in series.

15. The proximity sensor of claim 10, wherein the face of the housing has a circular shape.

16. The proximity sensor of claim 10, wherein the face of the housing has a rectangular shape.

17. A method comprising:

sensing presence of an object with a proximity sensor, the proximity sensor including a housing having a face and the housing defined in part by a longitudinal axis, electronics disposed within the housing, at least a first pair of inductive coils disposed within the housing, the first pair of inductive coils disposed on opposite sides of the longitudinal axis, the first pair of inductive coils electrically coupled with the electronics, at least a second pair of inductor coils disposed within the housing, the second pair of inductive coils disposed on opposite sides of the longitudinal axis, the second pair of inductive coils electrically coupled with the electronics, one of the first pair of inductive coils is opposite in polarity from another one of the first pair of inductive coils, and one of the second pair of inductive coils is opposite in polarity from another one of the second pair of inductive coils; and

wherein sensing includes sending a signal to the first pair of inductive coils and the second pair of inductive coils, including alternating between sending the signal to the first pair of inductive coils and to the second pair of inductive coils.

18. The method as recited in claim 17, wherein sensing includes second the signal to a third pair of inductive coils.

19. The method as recited in claim 18, further comprising alternating between sending the signal to the first pair of inductive coils, the second pair of inductive coils, and the third pair of inductive coils.

20. The method as recited in claim 17, wherein sensing includes sending the signal to the first pair and the second pair of inductive coils near an outer periphery of the face.