Attenuated optical splitter module

• US 20090087140A1
• Filed: 06/23/2008
• Published: 04/02/2009
• Est. Priority Date: 05/30/2007
• Status: Active Grant

• Current Assignee: Corning Optical Communications LLC (Corning Incorporated)
• Original Assignee: Guy Castonguay, Konstantinos Saravanos, Michael Heath Rasmussen
• Inventors: Castonguay, Guy, Rasmussen, Michael Heath, Saravanos, Konstantinos
• Granted Patent: US 7,773,851 B2
• Time in Patent Office: Days
• US Class Current: 385/31
• CPC Class Codes: G02B 2006/12102 Lens
• CPC Class Codes: G02B 2006/1215 Splitter
• CPC Class Codes: G02B 6/02357 Property of longitudinal structures or background material varies radially and/or azimuthally in the cladding, e.g. size, spacing, periodicity, shape, refractive index, graded index, quasiperiodic, quasicrystals
• CPC Class Codes: G02B 6/125 Bends, branchings or intersections
• CPC Class Codes: G02B 6/30 for use between fibre and thin-film device
• CPC Class Codes: G02B 6/3885 Multicore or multichannel optical connectors, i.e. one single ferrule containing more than one fibre, e.g. ribbon type optical ribbon cable G02B6/4403, G02B6/448

Abstract

A compact optical splitter module is disclosed. One type of compact optical splitter module is a planar attenuated splitter module that includes a branching waveguide network having j≧1 50:50 splitters that form up to n≦2^j output waveguides having associated n output ports, wherein only m<n output ports are suitable for transmitting light to the at least one external output device. This provides a 1×m splitter module wherein each output port has the attenuation of a 1×n splitter module, thereby obviating the need for external attenuation. Another type of compact optical splitter module is a direct-connect splitter module that eliminates the need for an optical fiber array when coupling to external optical fibers. Another type of compact optical splitter module is a microsplitter module that serves as device and module at the same time and that eliminates the differentiation between device and module. The integration of device and module also makes manufacturing the microsplitter module cost-effect. Embodiments of microsplitter modules that account for differences in the coefficient of thermal expansion of the materials making up the microsplitter are also disclosed.

Claims

1. An attenuated planar splitter module for providing optical communication with at least one external output device, comprising:

a splitter chip having a body, an input end, an output end, and a branching waveguide network associated with the body and that includes an input waveguide optically coupled to an input connector at the input end, the branching waveguide network having j≧

1 50;

50 splitters that form up to n≦

2^j output waveguides having associated n output ports, wherein only m<

n output ports are suitable for transmitting light to the at least one external output device; and

a fiber array attached to the output end and adapted to provide optical coupling to the m suitable output ports of the splitter chip such that the m suitable output ports have associated therewith an attenuation in decibels of A_O=10 log(2^j).

2. The attenuated splitter module of claim 1, wherein the unsuitability of the (n−

m) output ports is due at least in part to manufacturing errors in the branch waveguide network.

3. The attenuated splitter module of claim 1, wherein the number of output ports n=2^j.

4. The attenuated splitter module of claim 1, wherein the number of output ports n<

2^j, and wherein the unsuitability of the (n−

m) output ports is designed into the branch waveguide network in the form of at least one branch waveguide in the branch waveguide network that carries light intended to be provided to the at least one external output device.

5. The attenuated splitter module of claim 4, wherein the optical fiber array includes a substrate, and wherein light carried in the at least one branch waveguide exits a corresponding at least one output port and is substantially dissipated by the optical fiber array substrate.

6. The attenuated splitter module of claim 4, wherein the at least one branch waveguide has an output end, and wherein light carried in the at least one branch waveguide is substantially dissipated by a termination at the branch waveguide output end.

7. The attenuated splitter module of claim 4, wherein the at least one branch waveguide has an output end terminated in the splitter chip body, and wherein light carried in the at least one branch waveguide is substantially dissipated by the splitter chip body.

8. The attenuated splitter module of claim 1, wherein the fiber array is optically coupled to the at least one external output device.

9. The attenuated splitter module of claim 8, further including an input optical fiber having an input end and an output end, wherein the output end is optically coupled to the input connector of the splitter chip.

10. The attenuated splitter module of claim 9, further including an input device optically coupled to the input end of the input optical fiber.