PACKAGED PROTEIN-ENRICHED FOOD PRODUCT

• US 20090087522A1
• Filed: 10/02/2007
• Published: 04/02/2009
• Est. Priority Date: 10/02/2007
• Status: Abandoned Application

• Current Assignee: Dymatize Enterprises LLC (Post Holdings, Inc.)
• Original Assignee: Dymatize Enterprises LLC (Post Holdings, Inc.)
• Inventors: Casid, Michael, Casey, Theodore R.
• Application Number:
  US11/866,284
• Publication Number:
  US 20090087522A1
• Time in Patent Office: Days
• US Class Current: 426/106
• CPC Class Codes: A23L 33/17 Amino acids, peptides or proteins
• CPC Class Codes: A23L 7/10 Cereal-derived products
• CPC Class Codes: B65B 9/08 in a web folded and sealed transversely to form pockets which are subsequently filled and then closed by sealing
• CPC Class Codes: B65D 75/20 in sheets or blanks doubled around contents and having their opposed free margins united, e.g. by pressure-sensitive adhesive, crimping, heat-sealing, or welding
• CPC Class Codes: B65D 75/46 containing articles

Abstract

A protein-enriched food product having enhanced texture characteristics combined with ease of use, a method of its manufacture and a method of its packaging is disclosed. The protein-enriched food product comprises a coarsely granulated mixture of cereal pieces combined with a finely granulated high-protein powder mixture. The cereal mixture has a moisture level between 2% and 20% by weight, and comprises a edible fiber material so that fiber content is between 2% and 20% by weight. The protein powder mixture has a moisture level between 2% and 15% by weight, and includes about 50 to 95% by weight of protein. A novel method of manufacture and packaging disclosed permits a consistent blending of the coarsely granulated mixture of cereal pieces with the finely granulated protein powder mixture in a compact package, while maintaining the larger granularity of the cereal mixture.

Claims

1. A protein-enriched cereal mix made by an automated process comprising:

creating a high protein powder mixture having a moisture level between 2% and 20% by weight, and including 50% to about 95% by weight of protein;

creating a cereal mixture having a moisture level between 2% and 20% by weight, and including a edible fiber material so that fiber content is between 2% and 20% by weight, and having a particle size distribution such that from 50% to about 100% remain on a #8 U.S. screen;

forming a heat seal pouch having one open side;

depositing a first quantity of the high protein powder into the pouch through said open side;

depositing a second quantity of the cereal mixture into the pouch through said open side; and

sealing said open side.

2. The automated process of claim 1, wherein said high protein powder is comprised of milk protein.

3. The automated process of claim 1, wherein said high protein powder is comprised of egg protein.

4. The automated process of claim 1, wherein said high protein powder is comprised of soy protein.

5. The automated process of claim 1, wherein said high protein powder is comprised of vegetable protein.

6. The automated process of claim 1, wherein said high protein powder is comprised of grain protein.

7. The automated process of claim 1, wherein said high protein powder is comprised of whey protein.

8. The automated process of claim 1, wherein said cereal mixture is comprised of whole grain cereal pieces.

9. The automated process of claim 1, wherein said cereal mixture is comprised of whole grain cereal flakes.

10. The automated process of claim 1, wherein said cereal mixture is comprised of a refined grain cereal.

11. The automated process of claim 1, wherein said cereal mixture is comprised of refined cereal grain flakes.

12. The automated process of claim 1, wherein said cereal mixture further comprises fruit pieces.

13. The automated process of claim 1, wherein said cereal mixture further comprises nut pieces.

14. The automated process of claim 1, wherein the moisture level of said high protein powder mixture is between 2% and 12% by weight, and includes 55 to about 85% by weight of protein.

15. The automated process of claim 1, wherein the moisture level of said cereal mixture is between 2% and 15% by weight.

16. The automated process of claim 1, wherein the fiber content of said cereal mixture is greater than 15% by weight, and has a particle size distribution such that from 70% to about 100% remain on a #8 U.S. screen.

17. A protein-enriched cereal mix comprising:

a high protein powder mixture having a moisture level between 2% and 20% by weight, and including 50 to about 95% by weight of protein and a cereal mixture having a moisture level between 2% and 20% by weight, and including a edible fiber material so that fiber content is less than 20% by weight, and having a particle size distribution such that more than 50% remains on a #8 U.S. screen.

18. The protein-enriched cereal mix of claim 17, wherein said high protein powder is comprised of milk protein.

19. The protein-enriched cereal mix of claim 17, wherein said high protein powder is comprised of egg protein.

20. The protein-enriched cereal mix of claim 17, wherein said high protein powder is comprised of soy protein.

21. The protein-enriched cereal mix of claim 17, wherein said high protein powder is comprised of vegetable protein.

22. The protein-enriched cereal mix of claim 17, wherein said high protein powder is comprised of grain protein.

23. The protein-enriched cereal mix of claim 17, wherein said high protein powder is comprised of whey protein.

24. The protein-enriched cereal mix of claim 17, wherein said cereal mixture is comprised of whole grain cereal pieces.

25. The protein-enriched cereal mix of claim 17, wherein said cereal mixture is comprised of whole grain cereal flakes.

26. The protein-enriched cereal mix of claim 17, wherein said cereal mixture is comprised of a refined grain cereal.

27. The protein-enriched cereal mix of claim 17, wherein said cereal mixture is comprised of refined cereal grain flakes.

28. The protein-enriched cereal mix of claim 17, wherein said cereal mixture further comprises fruit pieces.

29. The protein-enriched cereal mix of claim 17, wherein said cereal mixture further comprises nut pieces.

30. The protein-enriched cereal mix of claim 17, wherein the moisture level of said high protein powder mixture is between 2% and 12% by weight, and includes 55 to about 85% by weight of protein.

31. The protein-enriched cereal mix of claim 17, wherein the moisture level of said cereal mixture is between 2% and 15% by weight.

32. The protein-enriched cereal mix of claim 17, wherein the fiber content of said cereal mixture is greater than 10% by weight, and has a particle size distribution such that more than 60% remains on a #8 U.S. screen.

33. A protein-enriched oatmeal cereal mixture comprising

individual pieces of a cereal blend having a moisture level between 2% and 20% by weight, and including a edible fiber material so that soluble fiber content between 2% and 20% by weight, and having a particle size distribution such that from 60% to about 100% remain on a #8 U.S. screen;

and

a high protein powder mixture having a moisture level between 2% and 10% by weight, and including 50 to about 95% by weight of protein;

wherein a serving of said cereal mixture contains at least 30 grams of protein.

34. The protein-enriched oatmeal cereal mixture of claim 33, wherein said high protein powder is comprised of milk protein.

35. The protein-enriched oatmeal cereal mixture of claim 33, wherein said high protein powder is comprised of egg protein.

36. The protein-enriched oatmeal cereal mixture of claim 33, wherein said high protein powder is comprised of soy protein.

37. The protein-enriched oatmeal cereal mixture of claim 33, wherein said high protein powder is comprised of vegetable protein.

38. The protein-enriched oatmeal cereal mixture of claim 33, wherein said high protein powder is comprised of grain protein.

39. The protein-enriched oatmeal cereal mixture of claim 33, wherein said high protein powder is comprised of whey protein.

40. The protein-enriched oatmeal cereal mixture of claim 33, wherein said individual pieces of said cereal blend comprise whole grain cereal pieces.

41. The protein-enriched oatmeal cereal mixture of claim 40, wherein said whole grain cereal pieces include whole oats.

42. The protein-enriched oatmeal cereal mixture of claim 40, wherein said whole grain cereal pieces include steel-cut oats.

43. The protein-enriched oatmeal cereal mixture of claim 40, wherein said whole grain cereal pieces include rolled oats.

44. The protein-enriched oatmeal cereal mixture of claim 40, wherein said whole grain cereal pieces include quick oats.

45. The protein-enriched oatmeal cereal mixture of claim 40, wherein said whole grain cereal pieces include instant oats.

46. The protein-enriched oatmeal cereal mixture of claim 33, wherein said individual pieces of said cereal blend comprise whole grain cereal flakes.

47. The protein-enriched oatmeal cereal mixture of claim 33, wherein said individual pieces of said cereal blend comprise refined grain cereal.

48. The protein-enriched oatmeal cereal mixture of claim 33, wherein said individual pieces of said cereal blend comprise refined cereal grain flakes.

49. The process of claim 33, wherein said cereal blend further comprises fruit pieces.

50. The process of claim 33, wherein said cereal blend further comprises nut pieces.

51. The protein-enriched oatmeal cereal mix of claim 33, wherein the moisture level of said high protein powder mixture is between 2% and 8% by weight, and includes 50 to about 70% by weight of protein.

52. The protein-enriched oatmeal cereal mix of claim 33, wherein the moisture level of said cereal mixture is between 2% and 10% by weight.

53. The protein-enriched oatmeal cereal mix of claim 33, wherein the fiber content of said cereal mixture is greater than 10% by weight, and has a particle size distribution such that more than 70% remains on a #8 U.S. screen.

54. A method of making a packaged protein-enriched cereal mix comprising the steps of:

(a) preparing a protein powder mixture having a moisture level between 2% and 15% by weight, and including 50 to about 95% by weight of protein;

(b) preparing a cereal mixture having a moisture level between 2% and 20% by weight, and including a edible soluble fiber material so that soluble fiber content is between 2% and 20% by weight, and having a particle size distribution such that from 50% to 60% remain on a #8 U.S. screen

(c) mixing said products of steps (a) and (b) in a heat seal pouch;

wherein said mixing step includes dispensing said high protein powder into said heat seal pouch after placing said cereal mixture into said heat seal pouch, and

wherein the amount of said protein in said cereal mixture is from at least about 10 grams to about 24 grams per 1 ounce and the amount of fiber material is about 1 gram to about 5.5 grams per 1 ounce.

55. The method of claim 54, wherein said protein powder is comprised of milk protein.

56. The method of claim 54, wherein said protein powder mixture is comprised of egg protein.

57. The method of claim 54, wherein said protein powder mixture is comprised of soy protein.

58. The method of claim 54, wherein said protein powder mixture is comprised of vegetable protein.

59. The method of claim 54, wherein said protein powder mixture is comprised of grain protein.

60. The method of claim 54, wherein said high protein powder mixture is comprised of whey protein.

61. The method of claim 54, wherein said cereal mixture furthers comprised of whole grain cereal pieces.

62. The method of claim 54, wherein said cereal mixture is comprised of whole grain cereal flakes.

63. The method of claim 54, wherein said cereal mixture is comprised of a refined grain cereal pieces.

64. The method of claim 54, wherein said cereal mixture is comprised of refined cereal grain flakes.

65. The method of claim 54, wherein said cereal mixture further comprises fruit pieces.

66. The method of claim 54, wherein said cereal mixture further comprises nut pieces.

67. The method of claim 54, wherein the moisture level of said protein powder mixture is between 2% and 12% by weight, and includes 60 to about 85% by weight of protein.

68. The method of claim 54, wherein the moisture level of said cereal mixture is between 2% and 15% by weight.

69. The method of claim 54, wherein the fiber content of said cereal mixture is greater than 10% by weight, and has a particle size distribution such that from 60% to about 100% remain on a #8 U.S. screen.