COMPUTER-IMPLEMENTED SYSTEM AND METHOD FOR DESIGNING A PRESSURE-DOSED DRAIN FIELD

• US 20090094002A1
• Filed: 10/08/2007
• Published: 04/09/2009
• Est. Priority Date: 10/08/2007
• Status: Active Grant

• Current Assignee: Thomas J. Kallenbach
• Original Assignee: Thomas J. Kallenbach
• Inventors: Kallenbach, Thomas J.
• Granted Patent: US 8,010,329 B2
• Time in Patent Office: Days
• US Class Current: 703/1
• CPC Class Codes: G06F 2113/14 Pipes
• CPC Class Codes: G06F 30/00 Computer-aided design [CAD]
• CPC Class Codes: Y10T 137/7006 Vertical casing aligned by valve casing
• CPC Class Codes: Y10T 137/86871 Plug

Abstract

A computer-implemented system for designing a pressure-dosed drain field comprising: a screen that allows a user to specify length and diameter for pipes that comprise the forcemain and discharge assembly, specify the pumping liquid level and discharge elevation, select the number of laterals and enter a specified residual pressure, enter or select a coefficient to be used in calculating friction losses, and enter the diameter and length of each manifold segment; a minor loss screen that calculates minor losses based on fitting selections made by the user; a pump file; a tabulated results screen; a gauge screen; and system and pump curves. A computer-implemented method of using the above system to design a pressure-dosed drain field. The purpose of the system and method is to enable an engineer to design a pressure-dosed drain field that will meet regulatory requirements for the system flow differential.

Claims

1. A computer-implemented system for designing a pressure-dosed drain field, wherein a user uses the system to design a pressure-dosed drain field, comprising:

(a) a screen that allows a user to specify length and diameter for pipes that comprise the forcemain and discharge assembly;

(b) a minor loss screen that calculates minor losses based on fitting selections made by the user;

(c) a screen that allows the user to specify pumping liquid level and discharge elevation;

(d) wherein the drain field designed by the user will have a number of laterals wherein the number of laterals comprises a first lateral, and wherein the first lateral comprises a distal orifice, a screen that allows the user to select the number of laterals and enter a specified residual pressure for the distal orifice of the first lateral;

(e) a screen that allows the user to enter or select a coefficient to be used in calculating friction losses in the laterals, manifold, forcemain and pump discharge assembly;

(f) wherein the manifold comprises segments, wherein the number of manifold segments is determined by the number of laterals entered by the user, wherein each segment has a diameter and length, wherein the laterals are spaced a certain distance apart from one another, and wherein the spacing between manifold segments determines the spacing between the laterals, a screen that allows the user to enter the diameter and length of each manifold segment;

(g) a pump file that comprises a list of pumps and a window that displays a list of the pumps in the pump file;

(h) wherein each lateral comprises a plurality of orifices, wherein the space between each orifice on a given lateral defines a lateral segment, wherein each lateral segment has a diameter and length, and wherein each lateral has an elevation, a grid that indicates, for each lateral, orifice diameter, orifice spacing, diameter and length of each lateral segment, and the elevation of the lateral, wherein each of the values displayed in the grid is modifiable by the user; and

(i) a tabulated results screen that shows, for each lateral, maximum and minimum orifice flow rate, orifice flow differential, lateral flow rate, total lateral head loss, manifold flow rate, manifold head loss, and pressure at the distal orifice of each lateral;

wherein the system automatically calculates flow differential across the pressure-dosed drain field designed by the user and displays the flow differential on the tabulated results screen.

2. The system of claim 1, wherein the screen on which the user specifies length and diameter for pipes that comprise the forcemain and discharge assembly, the screen that allows the user to specify pumping liquid level and discharge elevation, the screen that allows the user to select the number of laterals and enter a specified residual pressure for the distal orifice on the first lateral, the screen that allows the user to enter or select a coefficient to be used in calculating friction losses, and the screen that allows the user to select the diameter and length of each manifold segment are all a single main screen.

3. The system of claim 2, wherein the pump file and grid are also displayed on the main screen.

4. The system of claim 1, wherein the flow differential across the pressure-dosed drain field designed by the user is the difference in flow rates between the minimum flow rate orifice and the maximum flow rate orifice across all laterals.

5. The system of claim 1, wherein the system determines whether an air release valve is needed based on discharge elevation, and if so, informs the user of the need for an air release valve.

6. The system of claim 1, wherein a pressure is generated by a pump when it operates at a given flow rate, and wherein each pump included in the pump file has a pump performance curve that reflects the pressure that is generated by the pump at a given flow rate.

7. The system of claim 1, wherein the minor loss screen displays graphically a plurality of fittings used in piping systems, wherein each fitting has a type, wherein the pressure-dosed drain field designed by the user comprises a number of fittings, wherein the user selects on the minor loss screen the type and number of fittings for the forcemain and discharge assembly, wherein the system calculates minor losses for the forcemain and discharge assembly, and wherein the calculated minor losses are displayed on a screen.

8. The system of claim 1, wherein the pressure-dosed drain field designed by the user has an overall flow rate and a total dynamic head, wherein the system calculates the overall flow rate and the total dynamic head, and wherein the overall flow rate and the total dynamic head are reflected on the tabulated results screen.

9. The system of claim 1, wherein the system calculates head loss, velocity and volume for the forcemain, head loss and velocity for the discharge assembly, and dose volume, and wherein these values are reflected on the tabulated results screen.

10. The system of claim 1, wherein the system determines whether an orifice plate is needed for any given lateral based on elevation differences between the laterals, wherein the tabulated results screen includes an orifice plate column, and wherein the system indicates orifice plate diameter required for each lateral in the orifice plate column of the tabulated results screen.

11. The system of claim 1, further comprising a gauge screen, wherein the system calculates system flow differential, lateral differential, residual pressure at the distal orifice of the first lateral, forcemain velocity, forcemain head loss, discharge velocity, and discharge head loss, and wherein these values are shown on the gauge screen in the form of a plurality of gauges.

12. The system of claim 11, wherein each gauge comprises a yellow zone, a green zone and a red zone to indicate to the user whether the calculated values are within acceptable ranges.

13. The system of claim 12, wherein the zones are preset or specified by the user.

14. The system of claim 1, wherein the system generates a system curve, and wherein the system curve is a graphic representation of pressure versus flow for the pressure-dosed drain field designed by the user.

15. The system of claim 1, wherein the pressure-dosed drain field designed by the user has an overall flow rate and a total dynamic head, wherein the system calculates the overall flow rate and the total dynamic head, wherein the overall flow rate and the total dynamic head are reflected on the tabulated results screen, wherein the system plots a point equal to the overall flow rate and total dynamic head from the tabulated results screen on a graph, wherein said point is a point on a system curve, and wherein the system calculates overall flow rates and total dynamic head based on different assumed values for the residual pressure at the distal orifice of the first lateral to generate additional points on the system curve.

16. The system of claim 14 or 15, wherein each pump in the pump file has a best efficiency point, and wherein the system examines the pump file to determine if at least one pump that provides a pressure-flow combination that lies somewhere along the system curve when the pump is within a certain range of its best efficiency point and plots a pump curve for the pump on the same graph as the system curve.

17. The system of claim 16, wherein the range is based on either default criteria or criteria entered by the user.

18. The system of claim 16, wherein the system allows the user to manually select pump curves to be plotted on the same graph as the system curve.

19. The system of claim 16, wherein there is a point at which the system curve intersects with each pump curve, wherein the intersection point is referred to as the operating point, and wherein the system calculates residual pressure at the distal orifice of the first lateral for each operating point.

20. The system of claim 19, wherein the user takes the residual pressure calculated by the system for the operating point and changes the specified residual pressure so that it equals the residual pressure calculated by the system for the operating point, and wherein when the user changes the specified residual pressure so that it equals the residual pressure calculated by the system for the operating point, the values reflected on the tabulated results screen are recalculated so that they are consistent with the operating point.

21. The system of claim 20, further comprising a gauge screen that shows the values reflected on the tabulated results screen in gauge format, wherein when the user changes the specified residual pressure so that it equals the residual pressure calculated by the system for the operating point, the values shown on the gauge screen are recalculated so that they are consistent with the operating point.

22. The system of claim 18, wherein there is a point at which the system curve intersects with each pump curve, wherein the intersection point is referred to as the operating point, and wherein the system calculates residual pressure at the distal orifice of the first lateral for each operating point.

23. The system of claim 22, wherein the user takes the residual pressure calculated by the system for the operating point and changes the specified residual pressure so that it equals the residual pressure calculated by the system for the operating point, and wherein when the user changes the specified residual pressure so that it equals the residual pressure calculated by the system for the operating point, the values reflected on the tabulated results screen are recalculated so that they are consistent with the operating point.

24. The system of claim 23, further comprising a gauge screen that shows the values reflected on the tabulated results screen in gauge format, wherein when the user changes the specified residual pressure so that it equals the residual pressure calculated by the system for the operating point, the values shown on the gauge screen are recalculated so that they are consistent with the operating point.

25. The system of claim 1, wherein the system accommodates end manifold configurations, central manifold configurations, and symmetric and asymmetric pitchfork manifold configurations for the pressure-dosed drain field.

26. A computer-implemented method for designing a pressure-dosed drain field, wherein a user uses the method to design a pressure-dosed drain field, comprising:

(a) providing a screen that allows a user to specify length and diameter for pipes that comprise the forcemain and discharge assembly;

(b) providing a minor loss screen that calculates minor losses based on fitting selections made by the user;

(c) providing a screen that allows the user to specify pumping liquid level and discharge elevation;

(d) wherein the drain field designed by the user will have a number of laterals, wherein the number of laterals comprises a first lateral, and wherein the first lateral comprises a distal orifice, providing a screen that allows the user to select the number of laterals and enter a specified residual pressure for the distal orifice of the first lateral;

(e) providing a screen that allows the user to enter or select a coefficient to be used in calculating friction losses in the laterals, manifold, forcemain and pump discharge assembly;

(f) wherein the manifold comprises segments, wherein the number of manifold segments is determined by the number of laterals entered by the user, wherein each segment has a diameter and length, wherein the laterals are spaced a certain distance apart from one another, and wherein the spacing between manifold segments determines the spacing between the laterals, providing a screen that allows the user to enter the diameter and length of each manifold segment;

(g) providing a pump file that comprises a list of pumps and a window that displays a list of the pumps in the pump file;

(h) wherein each lateral comprises a plurality of orifices, wherein the space between each orifice on a given lateral defines a lateral segment, wherein each lateral segment has a diameter and length, and wherein each lateral has an elevation, providing a grid that indicates, for each lateral, orifice diameter, orifice spacing, diameter and length of each lateral segment, and the elevation of the lateral, wherein each of the values displayed in the grid is modifiable by the user;

(i) providing a tabulated results screen that shows, for each lateral, maximum and minimum orifice flow rate, orifice flow differential, lateral flow rate, total lateral head loss, manifold flow rate, manifold head loss, and pressure at the distal orifice of each lateral; and

(j) automatically calculating the flow differential across the pressure-dosed drain field designed by the user and displaying the flow differential on the tabulated results screen.

27. The method of claim 26, wherein the screen on which the user specifies length and diameter for pipes that comprise the forcemain and discharge assembly, the screen that allows the user to specify pumping liquid level and discharge elevation, the screen that allows the user to select the number of laterals and enter a specified residual pressure for the distal orifice on the first lateral, the screen that allows the user to enter or select a coefficient to be used in calculating friction losses, and the screen that allows the user to select the diameter and length of each manifold segment are all a single main screen.

28. The method of claim 27, wherein the pump file and grid are also displayed on the main screen.

29. The method of claim 26, wherein the flow differential across the pressure-dosed drain field designed by the user is the difference in flow rates between the minimum flow rate orifice and the maximum flow rate orifice across all laterals.

30. The method of claim 26, further comprising determining the necessity for an air release valve based on discharge elevation and, if an air release valve is needed, informing the user of the need for an air release valve.

31. The method of claim 26, wherein a pressure is generated by a pump when it operates at a given flow rate, and wherein each pump included in the pump file has a pump performance curve that reflects the pressure that is generated by the pump at a given flow rate.

32. The method of claim 26, wherein the minor loss screen displays graphically a plurality of fittings used in piping systems, wherein each fitting has a type, wherein the pressure-dosed drain field designed by the user comprises a number of fittings, and wherein the user selects on the minor loss screen the type and number of fittings for the forcemain and discharge assembly, further comprising calculating minor losses for the forcemain and discharge assembly and displaying the calculated minor losses on a screen.

33. The method of claim 26, wherein the pressure-dosed drain field designed by the user has an overall flow rate and a total dynamic head, further comprising calculating the overall flow rate and the total dynamic head and including the calculated overall flow rate and total dynamic head on the tabulated results screen.

34. The method of claim 26, her comprising calculating head loss, velocity and volume for the forcemain, head loss and velocity for the discharge assembly, and dose volume and reflecting the calculated head loss, velocity and volume for the forcemain, head loss and velocity for the discharge assembly, and dose volume on the tabulated results screen.

35. The method of claim 26, wherein the tabulated results screen includes an orifice plate column, further comprising determining whether an orifice plate is needed for any given lateral based on elevation differences between the laterals and indicating orifice plate diameter required for each lateral in the orifice plate column of the tabulated results screen.

36. The method of claim 26, further calculating system flow differential, lateral differential, residual pressure at the distal orifice of the first lateral, forcemain velocity, forcemain head loss, discharge velocity, and discharge head loss and showing the calculated system flow differential, lateral differential, residual pressure, forcemain velocity, forcemain head loss, discharge velocity, and discharge head loss on a gauge screen in the form of a plurality of gauges.

39. The method of claim 27, further comprising generating a system curve that is a graphic representation of pressure versus flow for the pressure-dosed drain field designed by the user.

40. The method of claim 26, wherein the pressure-dosed drain field designed by the user has an overall flow rate and a total dynamic head, further comprising calculating the overall flow rate and the total dynamic head and including the calculated overall flow rate and total dynamic head on the tabulated results screen, plotting a point equal to the overall flow rate and total dynamic head from the tabulated results screen on a graph, wherein said point is a point on a system curve, calculating overall flow rates and total dynamic head based on different assumed values for the residual pressure at the distal orifice of the first lateral, and plotting the calculated overall flow rates and total dynamic head based on the different assumed values for the residual pressure at the distal orifice of the first lateral as additional points on the system curve.

41. The method of claim 39 or 40, wherein each pump in the pump file has a best efficiency point, further comprising examining the pump file to determine if at least one pump that provides a pressure-flow combination that lies somewhere along the system curve when the pump is within a certain range of its best efficiency point and plotting a pump curve for the pump on the same graph as the system curve.

42. The method of claim 41, wherein the range is based on either default criteria or criteria entered by the user.

43. The method of claim 41, wherein the user manually selects pump curves to be plotted on the same graph as the system curve.

44. The method of claim 41, wherein there is a point at which the system curve intersects with each pump curve, and wherein the intersection point is referred to as the operating point, further comprising calculating residual pressure at the distal orifice of the first lateral for each operating point.

45. The method of claim 44, wherein the user takes the calculated residual pressure for the operating point and changes the specified residual pressure so that it equals the calculated residual pressure for the operating point, further comprising recalculating the values reflected on the tabulated results screen so that they are consistent with the operating point.

46. The method of claim 45, further comprising providing a gauge screen that shows the values reflected on the tabulated results screen in gauge format and recalculating the values shown on the gauge screen so that they are consistent with the operating point.

47. The method of claim 43, wherein there is a point at which the system curve intersects with each pump curve, and wherein the intersection point is referred to as the operating point, further comprising calculating residual pressure at the distal orifice of the first lateral for each operating point.

48. The method of claim 47, wherein the user takes the calculated residual pressure for the operating point and changes the specified residual pressure so that it equals the calculated residual pressure for the operating point, further comprising recalculating the values reflected on the tabulated results screen so that they are consistent with the operating point.

49. The method of claim 48, further comprising providing a gauge screen that shows the values reflected on the tabulated results screen in gauge format and recalculating the values shown on the gauge screen so that they are consistent with the operating point.

50. The method of claim 26, wherein the method accommodates end manifold configurations, central manifold configurations, and symmetric and asymmetric pitchfork manifold configurations for the pressure-dosed drain field.

37. The method of claim 37, wherein each gauge comprises a yellow zone, a green zone and a red zone to indicate to the user whether the calculated values are within acceptable ranges.

38. The method of claim 37, wherein the zones are preset or specified by the user.