Flexible Fire-Resistant Thermally Insulated Composite Structures

• US 20090094908A1
• Filed: 10/10/2008
• Published: 04/16/2009
• Est. Priority Date: 10/15/2007
• Status: Abandoned Application

• Current Assignee: Owens Corning Intellectual Capital, LLC (Owens Corning)
• Original Assignee: Owens Corning Intellectual Capital, LLC (Owens Corning)
• Inventors: Krueger, Jill A., Hodges, John K., Rockwell, Anthony L.
• Application Number:
  US12/249,542
• Publication Number:
  US 20090094908A1
• Time in Patent Office: Days
• US Class Current: 52/202
• CPC Class Codes: E04D 13/0325 provided with ventilating means roof ventilation F24F7/02
• CPC Class Codes: E04D 13/035 characterised by having movable parts preventing the spread of fire A62C3/00; roof structures with movable roof parts E04B7/16; operating mechanisms for sky-lights E05F11/00; automatically acting closers E05F17/00
• CPC Class Codes: E04D 13/0352 the parts being of domed or pyramidal shape
• CPC Class Codes: E04D 13/0354 the parts being flat
• CPC Class Codes: E04D 13/0355 The parts being of vaulted shape
• CPC Class Codes: E04F 11/06 collapsible, e.g. folding, telescopic
• CPC Class Codes: E04F 11/062 folding

Abstract

The instant invention includes a flexible fire-resistant thermally insulated composite structure designed in some embodiments to pass through an opening. The structure may be self-supporting due to the stiffness of various layers, and battens may contribute to the self-supporting capacity of the structure.

The flexible composite structure may have a collapsed transit configuration, allowing the structure to be compressed to more easily pass it through an opening, a rotable attachment to allow the structure to rotate away from the opening, and a releasable attachment for attaching the structure around an opening periphery. In another embodiment, the structure may also include a bottom and such a structure could provide shelter in conditions ranging from ambient environmental conditions to the extreme heat of certain fires.

The insulative structures of the instant invention are not limited to embodiments designed to rest on generally horizontal surfaces. For example, it may be desirable to utilize such a structure to block an attic fan, or other roof penetration, during certain seasons of the year. Such an embodiment may also include a releasable attachment configured for releasably attaching the installation periphery to a surface inclined from the horizontal.

Claims

1. A flexible fire-resistant thermally insulated composite structure designed to pass through an opening having an opening periphery, comprising:

a flexible composite structure having an inner surface, an outer surface, a composite structure mass, at least one thermally insulative layer, and at least one protective layer in contact with at least a portion of the at least one thermally insulative layer;

wherein the flexible composite structure is formed to have a self-supported installation configuration having an installation periphery wherein the flexible composite structure supports the composite structure mass, and having a collapsed transit configuration having a transit periphery wherein a portion of the flexible composite structure is compressed such that the transit periphery is less than the installation periphery and the installation periphery is greater than the opening periphery.

2. The structure according to claim 1, wherein the protective layer encapsulates the thermally insulative layer.

3. The structure according to claim 1, wherein the structure has a shape, when viewed from an end thereof, the shape selected from a group consisting of one of a triangular, rectangular, curvilinear, and polygonal shape.

4. The structure according to claim 1, wherein the structure is rated to at least a Class C fire rating.

5. The structure according to claim 1, wherein the insulative layer further comprises one of the group consisting of fiberglass, polyester fibers, nylon fibers, a lofted insulative material, flexible duct material, elastomeric foam, and combinations thereof.

6. The structure according to claim 1, wherein the protective layer further comprises a material selected from the group consisting of:

foil, nylon, polyvinylchloride, polyester, fiberglass, and combinations or mixtures thereof.

7. The structure according to claim 5, wherein the insulative layer comprises lofted fiberglass.

8. The structure according to claim 5, wherein the insulative layer comprises of flexible elastomeric foam having a stiffness supporting at least fifty percent of the weight of the composite structure mass.

9. The structure according to claim 1, wherein one or more of the insulative layer and protective layer, or both, are treated with a fire retardant.

10. The structure according to claim 1, wherein at least a portion of the insulative layer and a portion of the protective layer are bonded together by a bonding means selected from the group consisting of heat lamination, adhesives, glues, and combinations thereof.

11. The structure according to claim 1, wherein the structure further bears surface indicia for orienting the structure in relationship to an opening.

12. The structure according to claim 1, wherein the structure has a rotable attachment attaching at least one section of the installation periphery surrounding an opening.

13. The structure according to claim 12, wherein the rotable attachment is at least one section of hook and loop attachment.

14. The structure according to claim 1, wherein the installation periphery has a releasable attachment releasably attaching the installation periphery to the opening periphery.

15. The structure according to claim 14, wherein the releasable attachment is selected from the group of attachments consisting of flaps, magnets, hook and loop closures, snap closures, zippers and combinations thereof.

16. The structure according to claim 1, wherein the structure further comprises a plurality of weight elements.

17. The structure according to claim 1, wherein structure further comprises at least one batten attached to one of the insulative layer or the protective layer.

18. The structure according to claim 17, wherein the at least one batten is a slap batten.

19. The structure according to claim 1, wherein the structure further comprises at least one grip enhancing device.

20. The structure according to claim 1, wherein the structure is formed as a plurality of sections, each piece having;

a flexible composite structure having an inner surface, an outer surface, a composite structure mass, at least one thermally insulative layer, and at least one protective layer in contact with at least a portion of the at least one thermally insulative layer;

wherein the flexible composite structure is formed to have a self-supported installation configuration having an installation periphery wherein the flexible composite structure supports the composite structure mass, and having a collapsed transit configuration having a transit periphery wherein a portion of the flexible composite structure is compressed such that the transit periphery is less than the installation periphery and the installation periphery is greater than the opening periphery.

21. The structure according to claim 20, wherein each of the plurality of sections at least partially overlap.

22. The structure according to claim 21, wherein each of the plurality of sections is releasably attached to another of the plurality of sections.

23. A structure for insulating an opening having an opening periphery with a collar disposed about and attached to the opening periphery comprising;

a flexible composite structure having an inner surface, an outer surface, a composite structure mass, at least one thermally insulative layer, and at least one protective layer in contact with at least a portion of the at least one thermally insulative layer;

wherein the flexible composite structure is formed to have a self-supported installation configuration having an installation periphery wherein the flexible composite structure supports the composite structure mass, and having a collapsed transit configuration having a transit periphery wherein a portion of the flexible composite structure is compressed such that the transit periphery is less than the installation periphery and the installation periphery is greater than the opening periphery; and

having at least one sidewall raised above the plane of the opening.

24. A flexible fire-resistant thermally insulated composite structure, comprising:

a flexible composite structure having an inner surface, an outer surface, a composite structure mass, at least one thermally insulative layer, and at least one protective layer in contact with at least a portion of the at least one thermally insulative layer;

wherein the flexible composite structure is formed to have a self-supported installation configuration having an installation periphery wherein the flexible composite structure supports the composite structure mass, and

a bottom, attached circumferentially to the installation periphery, forming an interior volume within the structure.

25. The structure according to claim 24, wherein the structure has an ingress and egress means connecting the interior volume of the structure with the outside environment.

26. A flexible fire-resistant thermally insulated composite structure, comprising:

a flexible composite structure having an inner surface, an outer surface, a composite structure mass, at least one thermally insulative layer, and at least one protective layer in contact with at least a portion of the at least one thermally insulative layer;

wherein the flexible composite structure is formed to have a self-supported installation configuration having an installation periphery wherein the flexible composite structure supports the composite structure mass, and

a releasable attachment releasably attaching the installation periphery to a surface inclined from the horizontal.