COLOR INTEGRATED AND MOBILE PAINT SYSTEMS FOR PRODUCING PAINT FROM A PLURALITY OF PREPAINT COMPONENTS

• US 20090099695A1
• Filed: 12/18/2008
• Published: 04/16/2009
• Est. Priority Date: 12/23/1998
• Status: Abandoned Application

• Current Assignee: Microblend Technologies, Inc.
• Original Assignee: Microblend Technologies, Inc.
• Inventors: Sauder, Mel, Hughes, Randall L., Philbrook, David C., McClain, C. Daniel, Trevino, Daniel K. III
• Application Number:
  US12/338,014
• Publication Number:
  US 20090099695A1
• Time in Patent Office: Days
• US Class Current: 700/265
• CPC Class Codes: B01F 2101/30 Mixing paints or paint ingredients, e.g. pigments, dyes, colours, lacquers or enamel
• CPC Class Codes: B01F 33/84 Mixing plants with mixing receptacles receiving material dispensed from several component receptacles, e.g. paint tins
• CPC Class Codes: B01F 33/8442 using a computer for controlling information and converting it in a formula and a set of operation instructions, e.g. on the point of sale
• CPC Class Codes: B01F 33/848 using data, i.e. barcodes, 3D codes or similar type of tagging information, as instruction or identification codes for controlling the dispensing and mixing operations
• CPC Class Codes: B01F 35/20 Measuring; Control or regulation
• CPC Class Codes: B01F 35/21 Measuring
• CPC Class Codes: B44D 3/003 Methods or devices for colour determination, selection or synthesis, e.g. use of colour tables
• CPC Class Codes: B44D 3/08 for liquid or semi-liquid paints
• CPC Class Codes: B60P 3/00 Vehicles adapted to transport, to carry or to comprise special loads or objects ambulances or other vehicles with special provisions for transporting patients or disabled persons, or their personal conveyances A61G3/00; hearses A61G21/00; fire-fighting land vehicles A62C27/00; refuse-collecting vehicles B65F3/00, B65F7/00; snow-removing vehicles E01H; armoured or armed vehicles F41H7/00; self-propelled mine-clearing vehicles F41H11/16
• CPC Class Codes: C08J 3/215 at least one additive being also premixed with a liquid phase
• CPC Class Codes: C09D 5/02 Emulsion paints including aerosols
• CPC Class Codes: C09D 5/024 characterised by the additives
• CPC Class Codes: C09D 7/80 Processes for incorporating ingredients
• CPC Class Codes: G05B 2219/45013 Spraying, coating, painting
• CPC Class Codes: G05D 11/134 by sensing the weight of the individual components

Abstract

What is disclosed is a plurality of prepaints which are used in any combination to produce base paints, colored paints and/or additive enhanced paints of varying end-use application characteristics. Additionally, a mobile paint factory for producing a plurality of lines of architectural, industrial and/or specialty coatings from a plurality of prepaints en route to and/or at various locations is disclosed. The mobile paint factory may include a vehicle having an additive integrated paint production system and a paint mixer located thereon. Furthermore, a method of producing a plurality of lines of user-selected architectural, industrial and/or specialty coatings from a plurality of prepaints en route to and/or at various locations is disclosed. The method may include: providing a mobile paint factory; prompting a user to select through the additive integrated paint production system an interior or exterior application environment, a paint sheen, and a paint quality; automatically dispensing predetermined amounts of appropriate prepaints; and agitating the dispensed prepaints.

Claims

1. An additive integrated paint production system for producing a plurality of lines of architectural, industrial and/or specialty coatings from a plurality of prepaints, at a point of sale or use, the additive integrated paint production system comprising:

a paint production apparatus and an integrated additive system.

2. The additive integrated paint production system of claim 1, wherein the additive integrated paint production system is mobile and further comprises a vehicle which is one of a standard, covered, flat bed truck and a trailer.

3. The additive integrated paint production system of claim 1, further comprising a paint mixer integrated with the additive system and the paint production apparatus.

4. The additive integrated paint production system of claim 1, further comprising a plurality of portable paint containers for receiving dispensed prepaints.

5. The additive integrated paint production system of claim 4, wherein the portable paint containers comprise one of quart containers, one gallon containers, two gallon containers, five gallon buckets, 55 gallon drums, and any combination thereof.

6. The additive integrated paint production system of claim 1, further comprising at least one additive reservoir and one or more additives selected from the group consisting of a corrosion inhibitor, a stain blocking inhibitor, an acid, a base, a defoamer, a coalescent, a cosolvent, a mildewcide, a biocide, an antifreeze agent, a flash rust inhibitor, an aggregate, a crosslinker, and/or a reactive pigment.

7. The additive integrated paint production system of claim 1, further comprising at least one additive conduit for dispensing one or more additives selected from the group consisting of a corrosion inhibitor, a stain blocking inhibitor, an acid, a base, a defoamer, a coalescent, a cosolvent, a mildewcide, a biocide, an antifreeze agent, a flash rust inhibitor, an aggregate, a crosslinker, and/or a reactive pigment.

8. A method of producing a plurality of lines of user-selected architectural, industrial and/or specialty coatings from a plurality of prepaints at a point of sale or use, the method comprising:

providing an additive integrated paint production system comprising;

a paint production apparatus and an integrated additive system; and

prompting a user to select through the additive integrated paint production system an interior or exterior application environment;

prompting the user to select through the additive integrated paint production system a paint sheen;

prompting the user to select through the additive integrated paint production system a paint quality;

automatically dispensing through the additive integrated paint production system predetermined amounts of appropriate prepaints and additives, wherein none of the prepaints are architectural, industrial and/or specialty coatings prior to being dispensed and wherein the additives are dispensed prior to the dispensing of the appropriate prepaints and/or simultaneously with the dispensing of the appropriate prepaints and/or after the architectural, industrial and/or specialty coatings have been formed; and

mixing the prepaints to produce the architectural, industrial and/or specialty coatings having the selected application environments, the selected sheens, and the selected qualities.

9. The method of claim 8, wherein the appropriate prepaints are selected from the group consisting of a pigment prepaint, a dilutant prepaint, an extender prepaint, a low resin binder prepaint, a high resin binder prepaint, an elastomeric prepaint, a fire retardant prepaint, a corrosion inhibiting direct to metal prepaint and/or a stain inhibition/vapor barrier (vapor diffusion retarder) prepaint.

10. The method of claim 8, wherein one or more additives are selected from the group consisting of a corrosion inhibitor, a stain blocking inhibitor, an acid, a base, a defoamer, a coalescent, a cosolvent, a mildewcide, a biocide, an antifreeze agent, a flash rust inhibitor, an aggregate, a crosslinker, and/or a reactive pigment.

11. The method of claim 8, wherein the additive integrated paint production system is mobile and further comprises a vehicle.

12. The method of claim 8, wherein mixing comprises providing a paint mixer integrated with the additive system and the paint production apparatus.

13. The method of claim 8, wherein the additive integrated paint production system is mobile and further comprises providing a plurality of portable paint containers for receiving dispensed prepaints.

14. The method of claim 13, wherein the providing a plurality of portable paint containers comprises providing one of quart containers, one gallon containers, two gallon containers, five gallon buckets, 55 gallon drums, and any combination thereof.

15. The method of claim 8, wherein the providing an additive integrated paint production system further comprises providing a plurality of empty portable paint containers for receiving dispensed prepaints and additives, the method further comprising prompting the user to place the empty portable paint containers into the additive integrated paint production system, wherein automatically dispensing through the additive integrated paint production system predetermined amounts of appropriate prepaints and additives comprises automatically dispensing through the additive integrated paint production system predetermined amounts of appropriate prepaints and additives into the empty portable paint containers, wherein none of the prepaints and additives are architectural, industrial and/or specialty coatings prior to being dispensed into the empty portable paint containers, and wherein mixing the dispensed prepaints and additives comprises agitating the portable paint containers in the paint mixer to mix the dispensed prepaints and additives to produce the architectural, industrial and/or specialty coatings having the selected application environments, the selected sheens, and the selected qualities.

16. The method of claim 15, wherein the providing a plurality of empty portable paint containers comprises providing one of quart containers, one gallon containers, two gallon containers, five gallon buckets, 55 gallon drums, and any combination thereof.

17. The method of claim 8 further comprising selecting through the additive integrated paint production system an additive, and wherein automatically dispensing through the additive integrated paint production system predetermined amounts of appropriate prepaints and additives comprises automatically dispensing through the additive integrated paint production system predetermined amounts of appropriate prepaints and additives, and wherein mixing comprises agitating the portable paint containers in a paint mixer to mix the dispensed prepaints and additives to produce the architectural, industrial and/or specialty coatings having the selected application environments, the selected sheens, the selected color types, and the selected qualities.

18. A method of producing a plurality of lines of user-selected architectural, industrial and/or specialty coatings from a plurality of prepaints at a point of sale or use, the method comprising:

providing an additive integrated paint production system comprising;

a paint production apparatus and an integrated additive system; and

a plurality of empty portable paint containers for receiving dispensed prepaints and additives;

selecting through the additive integrated paint production system an interior or exterior application environment;

selecting through the additive integrated paint production system a paint sheen;

selecting through the additive integrated paint production system a paint color type;

selecting through the additive integrated paint production system a paint quality;

placing the empty portable paint containers into the additive integrated paint production system;

automatically dispensing through the additive integrated paint production system predetermined amounts of appropriate prepaints and additives into the empty portable paint containers, wherein none of the prepaints are architectural, industrial and/or specialty coatings prior to being dispensed into the empty portable paint containers; and

mixing the prepaints to produce the architectural, industrial and/or specialty coatings having the selected application environments, the selected sheens, the selected color types, and the selected qualities.

19. A method of producing a plurality of lines of architectural, industrial and/or specialty coatings from a plurality of prepaints at a point of sale or use, the method comprising:

providing an additive and color integrated paint production system comprising a paint production apparatus, an integrated additive system and an integrated colorant system;

manufacturing the architectural, industrial and/or specialty coating by combining the plurality of prepaints at the point of sale or use with the additive integrated paint production system;

adding colorant with the integrated colorant system; and

adding an additive selected from the group consisting of a corrosion inhibitor, a stain blocking inhibitor, a defoamer, a coalescent, a cosolvent, a mildewcide, a biocide, an antifreeze agent, a flash rust inhibitor, an aggregate, a crosslinker and/or a reactive pigment with the integrated additive system.