RECTILINEAR-MOTION ACTUATOR

• US 20090100948A1
• Filed: 09/30/2008
• Published: 04/23/2009
• Est. Priority Date: 10/19/2007
• Status: Abandoned Application

• Current Assignee: Mabuchi Motor Company Limited
• Original Assignee: Mabuchi Motor Company Limited
• Inventors: MAYUMI, Eiji, USHIKU, Takashi
• Application Number:
  US12/241,118
• Publication Number:
  US 20090100948A1
• Time in Patent Office: Days
• US Class Current: 74/49
• CPC Class Codes: B60N 2/02246 Electric motors therefor
• CPC Class Codes: B60N 2/919 Positioning and locking mechanisms B60N2/16, B60N2/18, B60N2/22, B60N2/225 take precedence
• CPC Class Codes: F16H 21/36 without swinging connecting-rod, e.g. with epicyclic parallel motion, slot-and-crank motion
• CPC Class Codes: Y10T 74/18248 Crank and slide

Abstract

A rectilinear-motion actuator includes a motor, a reduction gear mechanism coupled with a motor shaft of the motor, and a rectilinear, reciprocative motion mechanism for converting a rotary motion of a last-stage gear of the reduction gear mechanism to a rectilinear, reciprocative motion. The last-stage gear has a pin provided thereon which is offset from its center of rotation. The rectilinear, reciprocative motion mechanism includes a movable plate having a slit and allowing the pin to move within the slit. The slit is arranged orthogonally to the axis of the motor shaft. The longitudinal center of the slit is located on a line in parallel with the motor shaft axis and passing through the center of the last-stage gear. The axis of reciprocative motion of the movable plate is offset from the line passing through the center of the last-stage gear in a direction away from the motor shaft.

Claims

1. A rectilinear-motion actuator comprising:

a motor;

a reduction gear mechanism coupled with a motor shaft of the motor; and

a rectilinear, reciprocative motion mechanism for converting a rotary motion of a last-stage gear of the reduction gear mechanism to a rectilinear, reciprocative motion;

wherein the last-stage gear has a pin provided thereon which is offset from its center of rotation;

the rectilinear, reciprocative motion mechanism comprises a movable plate having a slit having a predetermined width and length, and allowing the pin to move within the slit; and

an axis of reciprocative motion of the movable plate is offset from a line passing through a center of the last-stage gear.

2. A rectilinear-motion actuator according to claim 1, wherein the reduction gear mechanism has a worm fixed to the motor shaft, and a worm wheel meshed with the worm, and

the movable plate has another slit whose width is halved by the axis of reciprocative motion of the movable plate and which receives a rotary shaft of the worm wheel so as to avoid interference of the rotary shaft with the movable plate.

3. A rectilinear-motion actuator according to claim 2, wherein a helical gear is coaxially provided on the rotary shaft of the worm wheel, and

the last-stage gear is meshed with the helical gear.

4. A rectilinear-motion actuator according to claim 3, wherein an output-member-attaching portion to which a load is attached is provided at an end portion of the movable plate in alignment with the axis of reciprocative motion of the movable plate.

5. A rectilinear-motion actuator according to claim 3, wherein the pin provided on the last-stage gear has a sleeve fitted externally thereto.

6. A rectilinear-motion actuator according to claim 3, further comprising a position detection mechanism for detecting a position of a movable section,

wherein a rotational speed or a rotational torque of the motor is varied according to a detected position of the movable section.

7. A rectilinear-motion actuator according to claim 6, wherein the position detection mechanism detects a rotational position of the last-stage gear.

8. A rectilinear-motion actuator according to claim 1, wherein an elastic member is disposed so as to act on the movable plate.

9. A rectilinear-motion actuator according to claim 8, wherein the elastic member is a coil spring which assists the movable plate with a pulling drive force in the course of pulling movement of the movable plate and which functions as a load in the course of pushing movement of the movable plate.

10. A rectilinear-motion actuator according to claim 9, wherein the reduction gear mechanism has a worm fixed to the motor shaft, and a worm wheel meshed with the worm, and

a first arm of the movable plate has another slit whose width is halved by the axis of reciprocative motion of the movable plate and which receives a rotary shaft of the worm wheel so as to avoid interference of the rotary shaft with the movable plate.

11. A rectilinear-motion actuator according to claim 10, wherein a helical gear is coaxially provided on the rotary shaft of the worm wheel, and

the last-stage gear is meshed with the helical gear.

12. A rectilinear-motion actuator according to claim 11, wherein an output-member-attaching portion to which a load is attached is provided at an end portion of the first arm in alignment with the axis of reciprocative motion of the movable plate.

13. A rectilinear-motion actuator according to claim 12, further comprising a sliding contact mechanism for causing the movable plate to perform a single reciprocation when a switch is turned on,

wherein the sliding contact mechanism comprises a conductive member provided in a predetermined pattern on an electrically insulative frame, and a contact in sliding contact with the conductive member,

the conductive member is fixed under and concentrically with the last-stage gear, whereas the contact is fixed on a back side of the last-stage gear, which rotates, at a position offset from a center of rotation of the last-stage gear, and

during a single rotation of the last-stage gear, the contact undergoes a single rotation while in sliding contact with an upper side of the conductive member.