Produce processor

• US 20090110791A1
• Filed: 10/30/2008
• Published: 04/30/2009
• Est. Priority Date: 10/31/2007
• Status: Abandoned Application

• Current Assignee: Agricultural Energy Alternatives, Inc.
• Original Assignee: Agricultural Energy Alternatives, Inc.
• Inventors: Burley, David R., Blanton, Edward E.
• Application Number:
  US12/290,442
• Publication Number:
  US 20090110791A1
• Time in Patent Office: Days
• US Class Current: 426/407
• CPC Class Codes: A23L 3/10 by heating materials in packages which are not progressively transported through the apparatus
• CPC Class Codes: A23L 3/14 with packages moving on the spot

Abstract

A process for treating a farm product by heating and cooling, said treatment may include pasteurization of a product within the container in which they are to be sold by placing sealed containers containing the products within a process tank causing the products to move within the containers to enhance heat transfer into the product, holding the product at a desired temperature and then cooling the container while in the tank and distributing the containers to be sold.

Claims

1. A process for preserving farm products by heating and cooling treatment of a product within a container while the container is positioned in a single process tank and remains there through the treating process to reduce contamination and enhance the flavor of the product comprising the steps of:

a) filling and sealing a container with a product to be treated and stored in said same container;

b) positioning the filled container in a process tank so that its movement from its position is restrained but minimal movement at the position can take place;

c) filling the process tank with water heated to a pre-determined temperature level to cover said container;

d) causing the contents of the container to move while circulating heated water around the container for a pre-selected period of time;

e) removing the heated water and filling the tank with chilled water while continuing to cause movement of the product within said container; and

f) after the product has reached a pre-selected temperature removing the container from the process tank and storing the container in refrigerated storage for shipment or sale.

2. The process of claim 1 wherein the step of causing the contents of the container to move is by vibrating the container.

3. The process of claim 1 wherein the product is liquid and the contents are caused to move because of convection current set up in the liquid as heated water contacts the container wall and transfers heat to the liquid.

4. The process of claim 1 wherein the containers is rigid or is semi-rigid having flexible walls.

5. The process of claim 4 wherein the step of causing the container contents to move is by directing a spray of water against the container.

6. The process of claim 4 wherein the step of causing the contents of the container to move is by pulsing water flow against the container.

7. The process of claim 4 wherein varying water pressure against the flexible walls of the container causes the product within the container to move and flow.

8. The process of claim 1 wherein the product is a milk product, the treatment is a pasteurization process wherein the pre-selected heating temperature is about 160°

F., the heating time is about 30 minutes, and the temperature of the chilled water is about 40°

F.

9. The process of claim 1 including the step of heating water and storing it in a hot water storage tank, at a predetermined temperature, subsequently filling the process tank with said heated water, and removing the water from the process tank by returning at least a portion of it to the storage tank.

10. The process of claim 1 including the step of filling the process tank by heating water in line as it fills the tank.

11. The process of claim 1 wherein the containers are selected from the group consisting of plastic bottles and plastic pouches.

12. The process of claim 8 wherein the milk product is raw milk.

13. The process of claim 8 wherein the milk product is yogurt made from raw milk.

14. A process for treating a farm product in a rigid or semi-rigid container by heating and cooling while the container is positioned in a process tank to reduce contamination and enhance the flavor of the product comprising the steps of:

a) providing heated water in a hot water storage tank at a pre-selected temperature, said water being maintained at the pre-selected temperature which is sufficiently high to pasteurize a food product;

b) filling the process tank with heated water from said hot water storage tank source;

c) circulating the heated water from said process tank to said storage tank to maintain a pre-selected minimum temperature, the water in said circulating and filling step being directed against the walls of said container in a manner to cause movement of the product within the containers;

d) stopping said circulation of heated water and storing a portion of said water in said storage tank;

e) filling the process tank with ambient water and allowing it to remain for a pre-determined period;

f) removing said ambient water from the process tank and filling the process tank with chilled water from a chiller;

g) circulating the chilled water within the process tank for a pre-determined period of time while causing the product within the container to move in order to bring the temperature of the product in the containers to below about 40°

F.; and

h) removing said containers and maintaining them in a chilled state for transportation and sale.

15. The process of claim 14 wherein product is a liquid that has rigid or semi-rigid walls, movement within the container is caused by convection as heat is transferred through the walls from the heated water to the liquid product.

16. A process for treating a farm product in a rigid or semi-rigid container by heating and cooling while the container is positioned in a process tank to reduce contamination and enhance the flavor of the product comprising the steps of:

a) filling the process tank with heated water from an in-line source, said water being at a pre-selected temperature;

b) directing the heated water during the filling step;

c) maintaining the temperature of the water in the process tank at a pre-selected level and period of time then draining the tank;

d) filling the process tank with ambient water and allowing it to remain for a pre-determined period;

e) removing said ambient water from the process tank and filling the process tank with chilled water from a chiller;

f) circulating the chilled water within the process tank for a pre-determined period of time while causing the product within the container to move in order to bring the temperature of the product in the containers to below about 40°

F.; and

g) removing said containers and maintaining them in a chilled state for transportation and sale.