METHODS AND SYSTEMS FOR CALIBRATION OF INKJET DROP POSITIONING

• US 20090122099A1
• Filed: 01/15/2009
• Published: 05/14/2009
• Est. Priority Date: 09/29/2005
• Status: Abandoned Application

• Current Assignee: Applied Materials Incorporated
• Original Assignee: Applied Materials Incorporated
• Inventors: Ji, Hongbin, Lin, Chang-Tsung, Kurita, Shinichi, White, John M., Beer, Emanuel
• Application Number:
  US12/354,759
• Publication Number:
  US 20090122099A1
• Time in Patent Office: Days
• US Class Current: 347/19
• CPC Class Codes: B41J 29/393 Devices for controlling or analysing the entire machine ; Controlling or analysing mechanical parameters involving printing of test patterns

Abstract

Methods and apparatus for inkjet drop positioning are provided. A first method includes determining an intended deposition location of an ink drop on a substrate, depositing the ink drop on the substrate using an inkjet printing system, detecting a deposited location of the deposited ink drop on the substrate, comparing the deposited location to the intended location, determining a difference between the deposited location and the intended location, and compensating for the difference between the deposited location and the intended location by adjusting a parameter of an inkjet printing system. Numerous other aspects are provided.

Claims

1. A system for use in inkjet printing comprising:

a calibration substrate having at least one calibration mark thereon;

at least one inkjet print head adapted to deposit ink on the calibration substrate; and

a controller adapted to;

control deposition of the ink on the calibration substrate using the at least one inkjet print head,

detect a deposited location of the deposited ink on the calibration substrate,

compare the deposited location to an intend location, the intended location being indicated by the at least one calibration mark,

determine a difference between the deposited location and the intended location, and

compensate for the difference between the deposited location and the intended location by adjusting a parameter of an inkjet printing system.

2. The system of claim 1 wherein the controller is further adapted to control deposition of a subsequent ink drop on a color filter substrate using the adjusted parameter.

3. The system of claim 1 wherein the calibration substrate has at least two calibration marks arranged in a group and the group of calibration marks indicates the intended location.

4. The system of claim 1 wherein the calibration substrate is a substrate for manufacture marked with calibration marks.

5. The system of claim 1 wherein a plurality of calibration marks are arranged in a two-dimensional array.

6. The system of claim 1 wherein at least one of the calibration marks is a previously determined pixel well.

7. The system of claim 1 wherein a plurality of calibration marks are arranged in a grid.

8. A system for use in inkjet printing comprising:

a calibration substrate used for calibration of an inkjet printing system, the calibration substrate having at least one calibration mark thereon, wherein the at least one calibration mark indicates an intended deposition location; and

a controller adapted to;

control deposition of ink on the calibration substrate using at least one inkjet print head,

detect a deposited location of the deposited ink on the calibration substrate,

compare the deposited location to the intended deposition location,

determine a difference between the deposited location and the intended deposition location, and

compensate for the difference between the deposited location and the intended deposition location by adjusting a parameter of an inkjet printing system.

9. The system of claim 8 wherein the controller is further adapted to control deposition of a subsequent ink drop on a color filter substrate using the adjusted parameter.

10. The system of claim 8 wherein the calibration substrate is a substrate for manufacture marked with calibration marks.

11. The system of claim 8 wherein a plurality of calibration marks are arranged in a two-dimensional array.

12. The system of claim 8 wherein at least one of the calibration marks is a previously determined pixel well.

13. The system of claim 8 wherein a plurality of calibration marks are arranged in a grid.

14. A method of inkjet printing comprising:

providing a calibration substrate at an inkjet printing apparatus, the calibration substrate having at least one calibration mark that indicates an intended location;

depositing an ink drop onto the calibration substrate;

measuring a landing position of the ink drop on the calibration substrate; and

,

using the measured landing position of the ink drop to deposit a subsequent ink drop onto a substrate.

15. The method of claim 14 wherein the substrate is a color filter substrate which is not the calibration substrate.

16. The method of claim 14 wherein the calibration substrate includes at least two calibration marks arranged in a group.

17. The method of claim 14 wherein the calibration substrate is a substrate for manufacture marked with calibration marks.

18. The method of claim 14 wherein the calibration marks are arranged in a two-dimensional array.

19. The method of claim 14 wherein at least one of the calibration marks is a previously determined pixel well.

20. The method of claim 14 wherein the calibration marks are arranged in a grid.

21. A method of inkjet printing comprising:

providing a calibration substrate used for calibration of an inkjet printing system, the calibration substrate having at least one calibration mark thereon;

controlling deposition of ink on the calibration substrate using at least one inkjet print head;

detecting a deposited location of the deposited ink on the calibration substrate;

comparing the deposited location to the at least one calibration mark;

determining a difference between the deposited location and the at least one calibration mark; and

compensating for the difference between the deposited location and the at least one calibration mark by adjusting a parameter of an inkjet printing system.

22. The method of claim 21 further comprising controlling deposition of a subsequent ink drop on a color filter substrate using the adjusted parameter.