PHOTOBIOREACTOR SYSTEMS POSITIONED ON BODIES OF WATER

• US 20090130706A1
• Filed: 04/25/2008
• Published: 05/21/2009
• Est. Priority Date: 04/27/2007
• Status: Active Grant

• Current Assignee: Algae Systems, LLC
• Original Assignee: GreenFuel Technologies Corporatio
• Inventors: Fair, David, Lockwood, Kevin, Chen, Fan, Polito, Benjamin F., de Luis, Javier, Fowler, Ben, Berzin, Isaac, Parrish, Joe, Olaizola, Miguel, Richtman, Keith, Walker, Miles
• Granted Patent: US 7,980,024 B2
• Time in Patent Office: Days
• US Class Current: 435/41
• CPC Class Codes: C12M 21/02 Photobioreactors culturing algae A01G33/00, A01H4/001, C12N1/12
• CPC Class Codes: C12M 23/06 Tubular C12M23/08, C12M23/16 take precedence
• CPC Class Codes: C12M 23/26 flexible flexible containers for laboratory use B01L3/505
• CPC Class Codes: C12M 23/34 Internal compartments or partitions
• CPC Class Codes: C12M 23/56 Floating elements
• CPC Class Codes: C12M 27/06 with horizontal or inclined stirrer shaft or axis
• CPC Class Codes: C12M 29/06 Nozzles; Sprayers; Spargers; Diffusers per se B01F23/231, B01J19/26
• CPC Class Codes: C12M 41/18 Heat exchange systems, e.g. heat jackets or outer envelopes

Abstract

Certain embodiments and aspects of the present invention relate to a photobioreactor including photobioreactor units through which a liquid medium stream and a gas stream flow. The photobioreactor units are floated on a body of water such as a pond or a lake. The liquid medium comprises at least one species of phototrophic organism therein. Certain methods of using the photobioreactor system as part of fuel generation system and/or a gas-treatment process or system at least partially remove certain undesirable pollutants from a gas stream. In certain embodiments, the photobioreactor units are formed of flexible, deformable material and are configured to provide a substantially constant thickness of liquid medium. In certain embodiments, a barrier between the photobioreactor unit and the body of water upon which the unit is floated facilitates thermal communication between the liquid medium and the body of water.

Claims

1. An enclosed photobioreactor configured to float on a body of water, the photobioreactor comprising:

an elongated, longitudinally-oriented photobioreactor section constructed and arranged to contain a liquid medium comprising phototrophic organisms therein, the photobioreactor section comprising;

a substantially flexible lower barrier comprising an upper surface in contact with and supporting the liquid medium;

a cover constructed and arranged to cover the liquid medium within the photobioreactor section and further constructed and arranged to provide a gas headspace under the cover and above the liquid medium, the cover being at least partially transparent to light of a wavelength capable of driving photosynthesis;

a first floatation element disposed on a first lateral side of the photobioreactor section;

a second floatation element disposed on a second lateral side of the photobioreactor section;

the first and second floatation elements being constructed and arranged to support the photobioreactor section for floatation on the body of water; and

a plurality of tensioners constructed and arranged to apply tension to the lower barrier so as to maintain a substantial portion of the area of the lower barrier in a substantially horizontal configuration when the photobioreactor section is charged with the liquid medium, such that a continuous layer of the liquid medium has a substantially uniform depth which extends from approximately the first floatation element to approximately the second floatation element over at least a portion of the area of the lower barrier.

2. A photobioreactor as in claim 1, wherein the lower barrier comprises a flexible barrier material supported by a support layer, and the tensioners apply tension to the support layer which in turn supports the flexible barrier material.

3. A photobioreactor as in claim 1, wherein the tensioners comprise a plurality of arcuate members, each of which is connected to the first and second lateral floatation elements, the arcuate members urging the first and second lateral floatation elements away from one another.

4. A photobioreactor as in claim 3, wherein the arcuate members additionally at least partially support the cover.

5. A photobioreactor as in claim 1, wherein the tensioners comprise a plurality of bobber/sink pairs attached to the lower barrier.

6. A photobioreactor as in claim 1, wherein at least a portion of the cover is constructed of a flexible material.

7. A photobioreactor as in claim 1, wherein the cover is integrally formed with the lower barrier.

8. A photobioreactor as in claim 1, wherein the cover is at least partially supported by gas pressure within the gas headspace that is greater than atmospheric air pressure.

9. A photobioreactor as in claim 1, wherein the gas headspace is fluidically connected to a source of carbon dioxide-enriched gas.

10. A photobioreactor as in claim 1, wherein the photobioreactor section is configured to maintain the continuous layer of the liquid medium at a depth of no more than 20 cm.

11. A photobioreactor as in claim 1, wherein the photobioreactor section is configured to maintain the continuous layer of the liquid medium at a depth of no more than 10 cm.

12. A photobioreactor as in claim 1, wherein the photobioreactor section is configured to maintain the continuous layer of the liquid medium at a depth of no more than 5 cm.

13-28. -28. (canceled)

29. An enclosed photobioreactor configured to float on a body of water, the photobioreactor comprising:

an elongated, longitudinally-oriented photobioreactor section constructed and arranged to contain a liquid medium comprising phototrophic organisms therein, the photobioreactor section comprising;

a substantially flexible lower barrier comprising an upper surface in contact with and supporting the liquid medium;

a cover constructed and arranged to cover the liquid medium within the photobioreactor section and further constructed and arranged to provide a gas headspace under the cover and above the liquid medium, the cover being at least partially transparent to light of a wavelength capable of driving photosynthesis, and the gas headspace being fluidically connected to a source of carbon dioxide-enriched gas;

a first floatation element disposed on a first lateral side of the photobioreactor section;

a second floatation element disposed on a second lateral side of the photobioreactor section;

the first and second floatation elements being constructed and arranged to support the photobioreactor section for flotation on the body of water; and

a plurality of floats positioned between the first and second floatation elements, the floats being constructed and arranged to float in the liquid medium and support the lower barrier so as to maintain a substantial area of the lower barrier in a substantially horizontal configuration when the photobioreactor section is charged with the liquid medium, such that a continuous layer of the liquid medium has a substantially uniform depth which extends from approximately the first floatation element to the second floatation element over at least a portion of the area of the lower barrier.

30-52. -52. (canceled)

53. An enclosed photobioreactor configured to float on a water body, the photobioreactor comprising:

a photobioreactor section constructed and arranged to contain a liquid medium comprising phototrophic organisms therein, the photobioreactor section comprising;

a lower barrier comprising an upper surface in contact with and supporting the liquid medium;

a cover constructed and arranged to cover the liquid medium within the photobioreactor section and further constructed and arranged to provide a gas headspace under the cover and above the liquid medium, the cover being at least partially transparent to light of at least one wavelength capable of driving photosynthesis;

a mechanical mixing system comprising at least one mixing element, the mixing system constructed and arranged to move the mixing element such that the mixing element contacts and mixes the liquid medium.

54-62. -62. (canceled)

63. A method of producing biomass, the method comprising:

floating an enclosed photobioreactor on a body of water, the photobioreactor being configured to permit the transfer of heat between liquid medium contained in the photobioreactor and the body of water; and

transferring waste heat produced by an industrial process to the body of water, thereby heating the water in the body of water and the liquid medium contained in the photobioreactor.

64. An enclosed photobioreactor configured to float on a body of water, the photobioreactor comprising:

first and second photobioreactor sections constructed and arranged to contain a liquid medium comprising phototrophic organisms therein, each photobioreactor section comprising;

a substantially flexible lower barrier comprising an upper surface in contact with and supporting the liquid medium; and

a cover constructed and arranged to cover the liquid medium within the photobioreactor section and further constructed and arranged to provide a gas headspace under the cover and above the liquid medium such that gas exchange is permitted between gas in the gas headspace and the liquid medium, the cover being at least partially transparent to light of a wavelength capable of driving photosynthesis;

a first plurality of tensioners attached to a first lateral side of the first photobioreactor section and anchored to a solid surface that is external to the photobioreactor; and

a second plurality of tensioners attached to a first lateral side of the second photobioreactor section and anchored to a solid surface that is external to the photobioreactor;

wherein a second lateral side of the first photobioreactor section is adjacent and attached to a second lateral side of the second photobioreactor section; and

wherein the first and second pluralities of tensioning elements apply tension to the lower barriers of the first and second photobioreactor sections.

65. (canceled)

66. (canceled)

67. An enclosed photobioreactor configured to float on a water body, the photobioreactor comprising:

a photobioreactor section constructed and arranged to contain a liquid medium comprising phototrophic organisms therein, the photobioreactor section comprising;

a lower barrier comprising an upper surface in contact with and supporting the liquid medium;

a cover constructed and arranged to cover the liquid medium within the photobioreactor section and further constructed and arranged to provide a gas headspace under the cover and above the liquid medium, the cover being at least partially transparent to light of at least one wavelength capable of driving photosynthesis; and

a selectively deployable divider configured to substantially fluidically isolate a first region of the photobioreactor section from a second region of the photobioreactor section, when the divider is deployed.

68. A photobioreactor system comprising:

a plurality of separate, sealed photobioreactor units floating on a body of water, each photobioreactor unit containing a liquid medium comprising at least one species of phototrophic organisms therein; and

a conveyor system configured to move the plurality of sealed photobioreactors around the body of water.

69-79. -79. (canceled)

80. A method of generating biomass comprising:

providing a plurality of photobioreactor units constructed primarily of substantially flexible material;

introducing liquid medium comprising phototrophic organisms therein into each of the photobioreactor units;

sealing the photobioreactor units; and

floating the photobioreactor units on a body of water.

81. (canceled)

82. (canceled)

83. A method of growing macroalgae in a photobioreactor system comprising:

floating, on a body of water, a longitudinally oriented enclosed photobioreactor section constructed primarily of a substantially flexible material and having a cross-sectional shape, for a cross-section taken essentially perpendicular to a longitudinal axis of the photobioreactor section, that is characterized by at least a portion of its perimeter being curved, when in operation;

introducing a liquid medium comprising macroalgae therein into the photobioreactor segment;

introducing a carbon dioxide-enriched gas into the photobioreactor segment to form a gas headspace;

moving and reorienting the macroalgae within the liquid medium by mixing the liquid medium.

84-87. -87. (canceled)