Tunnel-type digital imaging-based system for use in automated self-checkout and cashier-assisted checkout operations in retail store environments

• US 20090134221A1
• Filed: 09/11/2008
• Published: 05/28/2009
• Est. Priority Date: 11/24/2000
• Status: Abandoned Application

• Current Assignee: Metrologic Instruments Incorporated (Honeywell International Inc.)
• Original Assignee: Metrologic Instruments Incorporated (Honeywell International Inc.)
• Inventors: Xian, Tao, Giordano, Patrick, Essinger, Steven, Kearney, Sean, Wang, Liang, Zhu, Xiaoxun, Ren, Jie, Knowles, C. Harry, Au, Ka Man, Liu, Yong, Good, Timothy, Kotlarsky, Anatoly, Lu, Jun, Tao, Xi, Liu, JiBin, Gardner, John, Ellis, Duane, Zhuo, Ming, Yakovlev, Konstantin, Schnee, Michael
• Application Number:
  US12/283,439
• Publication Number:
  US 20090134221A1
• Time in Patent Office: Days
• US Class Current: 235/383
• CPC Class Codes: A47F 9/048 automatically
• CPC Class Codes: G06K 7/10544 by scanning of the records by radiation in the optical part of the electromagnetic spectrum
• CPC Class Codes: G06K 7/10782 Slot readers
• CPC Class Codes: G06K 7/10861 sensing of data fields affixed to objects or articles, e.g. coded labels postal sorting B07C3/14, conveying articles B65G47/48
• CPC Class Codes: G07G 1/0036 Checkout procedures
• CPC Class Codes: G07G 1/0054 with control of supplementary check-parameters, e.g. weight or number of articles
• CPC Class Codes: G07G 3/00 Alarm indicators, e.g. bells
• CPC Class Codes: G07G 3/003 Anti-theft control theft alarms G08B13/00
• CPC Class Codes: G08B 13/246 Check out systems combined with EAS, e.g. price information stored on EAS tag anti-theft systems in point of sale systems G07G3/003

Abstract

A tunnel-type digital imaging-based system capable of generating and projecting coplanar and/or coextensive illumination and imaging planes or zones into a 3D imaging volume within a tunnel structure. The system includes a tunnel housing structure which is supported above a package conveyor in a retail environment, and employs automatic package detection, identification, profiling/dimensioning, weighing, tracking and correlating techniques during self-checkout and/or cashier-assisted operations for achieving increased levels of efficiency and productivity.

Claims

1-84. -84. (canceled)

85. A tunnel-type digital imaging-based system for use in automated self-checkout and cashier-assisted checkout operations in retail store environments, said tunnel-type digital imaging-based system comprising:

a conveyor belt structure installed at a retail POS station;

a tunnel housing arrangement having an input port and an output port, and supported over said conveyor belt structure so that said conveyor structure transports objects from said input port to said output port, through said tunnel housing arrangement, during tunnel scanning operations;

a plurality of illumination and imaging subsystems mounted within said tunnel housing arrangement, and generating a plurality of illumination beams and field of views that are projected and intersect to generate a complex of illumination and imaging regions within a 3D imaging volume above said conveyor belt structure within said tunnel housing arrangement, for omni-directional imaging of objects passed therethrough during tunnel scanning operations so as to capture linear digital images of said objects; and

a digital image processor for processing said digital images so as to read code symbols on said objects, and identify each said object being transported through said tunnel housing arrangement.

86. The tunnel-type digital imaging-based system of claim 85, wherein each said illumination and imaging subsystem comprises a linear digital imaging engine, having independent near and far field of view (FOV) light collection optics focused onto separate segmented regions of a linear image sensing array, so as to improve the depth of field of each coplanar illumination and imaging subsystem, within said tunnel housing arrangement.

87. The tunnel-type digital imaging-based system of claim 85, which further comprises an automatic object detecting/profiling/dimensioning subsystem mounted integrated with said tunnel housing arrangement, for automatically detecting, profiling and dimensioning objects as the transported through said tunnel housing arrangement.

88. The tunnel-type digital imaging-based system of claim 85, which further comprises a checkout computer subsystem having components selected from the group consisting of a magnet-stripe or RF-ID card reader, visual display, keyboard, printer, and cash/coin handling subsystem.

89. The tunnel-type digital imaging-based system of claim 87, which further comprises an automatic object an electronic in-motion object weighing subsystem installed beneath the conveyor belt structure for automatically detecting the spatial-pressure patterns associated with objects being transported through said tunnel housing arrangement on said conveyor belt structure, and converting said spatial pressure patterns to object weight measures.

90. The tunnel-type digital imaging-based system of claim 89, which further comprises a data element management, tracking and correlation subsystem for managing, tracking and correlating object dimension data elements and object weight data elements with each object identification data element generated within said tunnel-type digital imaging-based system.

91. The tunnel-type digital imaging-based system of claim 89, which further comprises:

an electronic package weighing subsystem installed on the output port of said tunnel housing arrangement, for weighing the weight of objects after they have been scanned through said tunnel housing arrangement; and

a checkout computer subsystem for comparing the total weight of a group of objects transported through said tunnel housing arrangement, against the total weight of a group of scanned object being packed prior to purchase, and generating indications of whether or not weight discrepancies exist at the time of checkout.

92. The tunnel-type digital imaging-based system of claim 85, wherein said plurality of illumination beams are generated by an array of coherent or incoherent light sources.

93. The tunnel-type digital imaging-based system of claim 92, wherein said array of coherent light sources comprises an array of visible laser diodes (VLDs).

94. The tunnel-type digital imaging-based system of claim 92, wherein said array of incoherent light sources comprises an array of light emitting diodes (LEDs).

95. The tunnel-type digital imaging-based system of claim 85, wherein said digital image processor is capable of reading (i) code symbols having bar code elements that are oriented substantially horizontal with respect to said conveyor structure, as well as (ii) code symbols having bar code elements that are oriented substantially vertical with respect to said conveyor structure.

96. The tunnel-type digital imaging-based system of claim 85, wherein each illumination and imaging subsystem comprises:

a planar light illumination module (PLIM) that generates a planar light illumination beam (PLIB); and

a linear image sensing array provided with field of view (FOV) forming optics for generating a FOV which is coplanar with its respective PLIB.

97. The tunnel-type digital imaging-based system of claim 85, wherein are arranged within said tunnel housing arrangement, so that said plurality of illumination and imaging regions generate at least a pair of bi-directional viewing regions within said 3D imaging volume.

98. The tunnel-type digital imaging-based system of claim 85, wherein said conveyor structures comprises a first conveyor belt structure portion and a second belt conveyor structure portion, each being arranged in substantially a common plane, with a narrow gap region being formed between said first conveyor belt structure portion and said second conveyor belt structure portion, within the spatial confined of said tunnel housing arrangement, and wherein at least one said plurality of illumination and imaging subsystems is mounted beneath said conveyor belt structure so that at least one illumination and imaging regions projects through said narrow gap region for imaging the underside of objects as said objects are transported through said tunnel housing arrangement.

99. The tunnel-type digital imaging-based system of claim 85, wherein each said illumination and imaging subsystem includes a linear imaging module realized as an array of electronic image detection cells which is segmented into a first region onto which a near field of view (FOV) is focused by way of a near-type FOV optics, and a second region onto which a far field of view (FOV) is focused by way of a far-type FOV optics, to extend the field of view and depth of field of each such illumination and imaging subsystem.

100. The tunnel-type digital imaging-based system of claim 85, which further comprises an integrated RFID tag deactivation device installed within or proximate to said tunnel housing arrangement, and an integrated EAS antenna installed within said tunnel housing arrangement, for automatically deactivating RFID tags on objects are they are transported through said tunnel housing arrangement.

101. The tunnel-type digital imaging-based system of claim 85, which further comprises a conveyor belt tachometer to measure the speed of the conveyor structure and objects transported on said conveyor belt structure.

102. The tunnel-type digital imaging-based system of claim 85, which further comprises an imaging-based motion sensor for use in measuring the speed of objects moving through said tunnel housing arrangement.

103. The tunnel-type digital imaging-based system of claim 85, wherein each said illumination and imaging subsystems includes a linear imaging module realized as an array of electronic image detection cells having programmable integration time settings, responsive to the automatically detected speed of said objects being transported along said conveyor belt structure, for enabling high-speed image capture operations.

104. The tunnel-type digital imaging-based system of claim 85, wherein each said illumination and imaging subsystem comprises:

a pair of planar illumination arrays mounted about an image formation and detection module providing said field of view, so as to produce a substantially planar illumination beam (PLIB) which is coplanar with said FOV during object illumination and imaging operations, and one or more folding mirrors are used to direct the resulting coplanar illumination and imaging plane (PLIB/FOV) into said 3D imaging volume.

105. The tunnel-type digital imaging-based system of claim 104, wherein each said illumination and imaging subsystem supports an independent image generation and processing channel that receives frames of linear (1D) images from one said linear image sensing array and automatically buffers these linear images in video memory and automatically assembles these linear images to construct 2D images of the object taken along the field of view of the coplanar illumination and imaging plane associated with the subsystem, and then processes these images using exposure quality analysis algorithms, bar code decoding algorithms, and the like.