Exposure method, exposure apparatus, and method for producing device

• US 20090135382A1
• Filed: 04/27/2006
• Published: 05/28/2009
• Est. Priority Date: 04/28/2005
• Status: Abandoned Application

• Current Assignee: Nikon Corporation
• Original Assignee: Nikon Corporation
• Inventors: Kida, Yoshiki
• Application Number:
  US11/919,342
• Publication Number:
  US 20090135382A1
• Time in Patent Office: Days
• US Class Current: 355/30
• CPC Class Codes: G03F 7/70341 Details of immersion lithography aspects, e.g. exposure media or control of immersion liquid supply chemical composition of immersion liquids G03F7/2041
• CPC Class Codes: G03F 7/70533 Controlling abnormal operating mode, e.g. taking account of waiting time, decision to rework or rework flow

Abstract

An exposure method includes a first step filling a liquid in a predetermined optical path space for exposure light (EL) in an optical system (PL), or for exchanging the liquid (LQ) filled in the space; a second step for successively exposing a predetermined number of substrates (P) through the liquid (LQ) filled in the optical path space or through the exchanged liquid; and a third step for judging, after the completion of the second step and based on an elapsed time elapsed after the first step, whether or not to exchange the liquid (LQ) filled in the optical path space. Exposure processing and measurement processing can be satisfactorily performed by making the liquid filled in the optical path space held in a desired state.

Claims

1. An exposure method for exposing a substrate by radiating an exposure light beam onto the substrate via an optical system having a first optical element which is arranged opposite to the substrate and a second optical element, the exposure method comprising:

a first step for filling, with a liquid, a predetermined optical path space for the exposure light beam in the optical system or exchanging the liquid filled in the optical path space;

a second step for successively exposing, after the first step, a predetermined number of the substrate through the liquid filled in the optical path space; and

a third step for judging, after the second step, whether or not the liquid, filled in the optical path space, is to be exchanged based on an elapsed time elapsed after the first step has been performed.

2. The exposure method according to claim 1, wherein the liquid is not exchanged in the third step when the elapsed time is not more than an allowable value

3. The exposure method according to claim 1, wherein the substrate is exposed through the liquid filled in the optical path space, after the third step.

4. The exposure method according to claim 1, wherein a judgment is made whether or not the liquid is to be exchanged in the third step considering a process time required to expose the predetermined number of the substrate scheduled after the third step.

5. The exposure method according to claim 1, wherein after exchanging the liquid, measurement is performed in relation to an exposure process through the liquid before exposing the substrate.

6. The exposure method according to claim 5, wherein the measurement includes measurement of an imaging characteristic via the liquid and a projection optical system including the first optical element and the second optical element.

7. The exposure method according to claim 6, wherein the imaging characteristic, which is obtained via the projection optical system and the liquid, is adjusted based on a result of the measurement.

8. The exposure method according to claim 1, wherein the optical path space is subjected to initial filling with the liquid in the first step;

and

the exposure method further comprises;

a fourth step for exchanging the liquid, filled in the optical path space, when a judgment is made in the third step that the liquid is to be exchanged;

a fifth step for successively exposing, after the fourth step, a predetermined number of the substrate through the liquid filled in the optical path space; and

a sixth step for judging, after the fifth step, whether or not the liquid filled in the optical path space is to be exchanged, based on an elapsed time elapsed after the fourth step has been performed.

9. The exposure method according to claim 5, wherein the measurement and the exposure are performed at different positions.

10. The exposure method according to claim 1, wherein the predetermined optical path space includes an optical path space between the first optical element and the second optical element.

11. The exposure method according to claim 1, wherein the predetermined optical path space includes an optical path space on a light-exit side of the first optical element;

and

the first step is executed in a state that the first optical element is opposite to an object which is different from the substrate.

13. The exposure method according to claim 1, wherein the exchange of the liquid includes an operation in which a supply operation for supplying the liquid to the optical path space and a recovery operation for recovering the liquid from the optical path space are concurrently performed in a state in which the optical path space is filled with the liquid.

14. The exposure method according to claim 1, wherein a space between the first optical element and the substrate is filled with the liquid.

37. A method for producing a device, comprising exposing a substrate by using the exposure method as defined in claim 1;

developing the exposed substrate; and

processing the developed substrate.

12. An exposure method for exposing a substrate by radiating an exposure light beam onto the substrate via an optical system having a first optical element which is arranged opposite to the substrate and a second optical element, the exposure method comprising:

a liquid exchange step for exchanging, at a predetermined time interval, the liquid filled in a predetermined optical path space for the exposure light beam in the optical system, when the exposure light beam is not radiated; and

an exposure step for exposing the substrate by radiating the exposure light beam via the predetermined optical path space filled with the liquid, after exchanging the liquid at the predetermined time interval.

15. The exposure method according to claim 12, further comprising, before the liquid exchange step, a step for radiating the exposure light beam onto the substrate through the liquid filled in the predetermined optical path space;

wherein the radiation of the exposure light beam is stopped in the liquid exchange step; and

the liquid, filled in the predetermined optical path space, is exchanged at a predetermined time interval during a period in which the radiation of the exposure light beam is stopped.

16. The exposure method according to claim 12, wherein the predetermined optical path space includes an optical path space between the first optical element and the second optical element.

17. The exposure method according to claim 12, wherein the predetermined optical path space includes an optical path space on a light-exit side of the first optical element, and the liquid exchange step is executed in a state that the first optical element is opposite to an object which is different from the substrate.

43. The exposure method according to claim 12, wherein the exchange of the liquid includes an operation in which a supply operation for supplying the liquid to the optical path space and a recovery operation for recovering the liquid from the optical path space are concurrently performed in a state in which the optical path space is filled with the liquid.

44. The exposure method according to claim 12, wherein a space between the first optical element and the substrate is filled with the liquid.

45. A method for producing a device, comprising exposing a substrate by using the exposure method as defined in claim 12;

developing the exposed substrate; and

processing the developed substrate.

18. An exposure apparatus which exposes a substrate by radiating an exposure light beam onto the substrate via an optical system having a first optical element which is arranged opposite to the substrate and a second optical element, the exposure apparatus comprising:

a first liquid immersion mechanism which fills, with a liquid, a predetermined optical path space for the exposure light beam in the optical system and which exchanges the liquid filled in the optical path space; and

a controller which controls the first liquid immersion mechanism;

wherein the controller controls the first liquid immersion mechanism to fill the optical path space with the liquid or to exchange the liquid filled in the optical path space at a first point of time, and then the controller performs an exposure process for successively exposing a predetermined number of the substrate through the liquid which is filled in the optical path space or which is exchanged; and

the controller judges, after completing the exposure for the predetermined number of the substrate, whether or not the liquid in the optical path space is to be exchanged by using the first liquid immersion mechanism based on an elapsed time elapsed after the first point of time.

19. The exposure apparatus according to claim 18, further comprising a measuring device which is provided on a side of a light-exit surface of the first optical element and which performs measurement in relation to the exposure process, wherein the controller controls the measuring device to perform the measurement before exposing the substrate.

20. The exposure apparatus according to claim 19, further comprising a measuring stage which is provided with the measuring device, and a substrate stage on which the substrate is exposed.

21. The exposure apparatus according to claim 18, wherein the predetermined optical path space includes an optical path space between the first optical element and the second optical element.

22. The exposure apparatus according to claim 21, further comprising a second liquid immersion mechanism which fills, with the liquid, an optical path space between the first optical element and the substrate.

23. The exposure apparatus according to claim 18, wherein the predetermined optical path space includes an optical path space on a light-exit side of the first optical element, and the exchange of the liquid is executed in a state that the first optical element is opposite to an object which is different from the substrate.

42. A method for producing a device, comprising exposing a substrate by using the exposure apparatus as defined in claim 18;

developing the exposed substrate; and

processing the developed substrate.

24. An exposure apparatus which exposes a substrate by radiating an exposure light beam onto the substrate via an optical system having a first optical element which is arranged opposite to the substrate and a second optical element, the exposure apparatus comprising:

a first liquid immersion mechanism which fills, with a liquid, a predetermined optical path space for the exposure light beam in the optical system and which exchanges the liquid filled in the optical path space; and

a controller which controls the first liquid immersion mechanism to exchange the liquid, filled in the optical path space, at a predetermined time interval when the exposure light beam is not radiated.

25. The exposure apparatus according to claim 24, wherein the predetermined optical path space includes an optical path space between the first optical element and the second optical element.

26. The exposure apparatus according to claim 25, further comprising a second liquid immersion mechanism which fills, with the liquid, an optical path space for the exposure light beam between the first optical element and the substrate.

27. The exposure apparatus according to claim 24, wherein the predetermined optical path space includes an optical path space on a light-exit side of the first optical element, and the exchange of the liquid is executed in a state that the first optical element is opposite to an object which is different from the substrate.

47. A method for producing a device, comprising exposing a substrate by using the exposure apparatus as defined in claim 24;

developing the exposed substrate; and

processing the developed substrate.

28. An exposure apparatus which exposes a substrate by radiating an exposure light beam onto the substrate via an optical system having a first optical element and a second optical element, the exposure apparatus comprising:

a first liquid immersion mechanism which fills, with a liquid, an optical path space for the exposure light beam between the first optical element and the second optical element and which exchanges the liquid filled in the optical path space;

a measuring device which is arranged on a side of a light-exit surface of the first optical element and which receives the exposure light beam through the liquid between the first optical element and the second optical element to perform predetermined measurement in relation to an exposure process; and

a controller which controls the first liquid immersion mechanism to execute an exchange operation for the liquid and which controls the measuring device to execute the measurement before starting the exposure for a next substrate, after the exchange operation for the liquid.

29. The exposure apparatus according to claim 28, wherein the first liquid immersion mechanism exchanges the liquid during only a period in which the radiation of the exposure light beam is stopped.

30. The exposure apparatus according to claim 29, further comprising a measuring stage which is provided with the measuring device, and a substrate stage on which the substrate is exposed.

31. The exposure apparatus according to claim 28, further comprising a second liquid immersion mechanism which fills, with the liquid, an optical path space for the exposure light beam between the first optical element and the substrate.

48. A method for producing a device, comprising exposing a substrate by using the exposure apparatus as defined in claim 28;

developing the exposed substrate; and

processing the developed substrate.

32. An exposure method for exposing a substrate by radiating an exposure light beam onto the substrate through a liquid, the exposure method comprising:

exchanging the liquid;

performing measurement in relation to an exposure process through the exchanged liquid; and

exposing, after the measurement, the substrate by radiating the exposure light beam onto the substrate through the exchanged liquid.

33. The exposure method according to claim 32, wherein the substrate is irradiated with the exposure light beam via an optical system and the liquid;

and the liquid, filled in a space on a side of an image plane of the optical system, is exchanged.

34. The exposure method according to claim 32, wherein the substrate is irradiated with the exposure light beam via first and second optical elements and the liquid which is filled in an optical path space between the optical elements;

and the liquid, filled in the optical path space between the first and second optical elements, is exchanged.

35. The exposure method according to claim 32, wherein the liquid is exchanged after a predetermined period of time is elapsed after providing or exchanging the liquid.

36. The exposure method according to claim 32, wherein the liquid is exchanged when the exposure light beam is not radiated.

46. A method for producing a device, comprising exposing a substrate by using the exposure method as defined in claim 32;

developing the exposed substrate; and

processing the developed substrate.

38. An exposure apparatus which exposes a substrate by radiating an exposure light beam onto the substrate through a liquid, the exposure apparatus comprising:

a liquid immersion mechanism which exchanges the liquid; and

a measuring device which performs measurement in relation to an exposure process by receiving the exposure light beam through the liquid, after the liquid is exchanged.

39. The exposure apparatus according to claim 38, further comprising an optical system onto which the exposure light beam is radiated, wherein the substrate is irradiated with the exposure light beam via the optical system and the liquid, and the liquid immersion mechanism exchanges the liquid filled in a space on a side of an image plane of the optical system.

40. The exposure apparatus according to claim 38, further comprising an optical system which has first and second optical elements, wherein the substrate is irradiated with the exposure light beam through the liquid filled in an optical path space between the first and second optical elements, and the liquid immersion mechanism exchanges the liquid filled in the optical path space between the first and second optical elements.

41. The exposure apparatus according to claim 38, further comprising a measuring stage which is provided with the measuring device, and a stage on which the exposure process is performed and which is different from the measuring stage.

49. A method for producing a device, comprising exposing a substrate by using the exposure apparatus as defined in claim 38;

developing the exposed substrate; and

processing the developed substrate.