SPINAL IMPLANTS AND METHODS

• US 20090138015A1
• Filed: 11/19/2008
• Published: 05/28/2009
• Est. Priority Date: 11/19/2007
• Status: Abandoned Application

• Current Assignee: Conner E. Scott
• Original Assignee: Magellan Spine Technologies, Inc.
• Inventors: Lenker, Jay A., Davis, Peter Gregory, Valko, Jeffrey J., CONNER, E. Scott, Nguyen, Khoi, Lake, Matthew Scott
• Application Number:
  US12/274,347
• Publication Number:
  US 20090138015A1
• Time in Patent Office: Days
• US Class Current: 606/80
• CPC Class Codes: A61B 17/1615 Drill bits, i.e. rotating tools extending from a handpiece to contact the worked material
• CPC Class Codes: A61B 17/1671 for the spine
• CPC Class Codes: A61B 2017/00261 Discectomy
• CPC Class Codes: A61B 2090/061 for measuring dimensions, e.g. length
• CPC Class Codes: A61B 2090/062 penetration depth
• CPC Class Codes: A61F 2/442 Intervertebral or spinal discs, e.g. resilient non-disc-shaped intervertebral inflatable pockets A61F2/441; non-disc-shaped intervertebral fusion implants A61F2/4455
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2/4684 Trial or dummy prostheses
• CPC Class Codes: A61F 2002/2835 Bone graft implants for filling a bony defect or an endoprosthesis cavity, e.g. by synthetic material or biological material
• CPC Class Codes: A61F 2002/30112 Rounded shapes, e.g. with rounded corners
• CPC Class Codes: A61F 2002/30113 circular
• CPC Class Codes: A61F 2002/30242 spherical
• CPC Class Codes: A61F 2002/30383 made by laterally inserting a protrusion, e.g. a rib into a complementarily-shaped groove
• CPC Class Codes: A61F 2002/30405 made by screwing complementary threads machined on the parts themselves
• CPC Class Codes: A61F 2002/30448 using adhesives
• CPC Class Codes: A61F 2002/30462 retained or tied with a rope, string, thread, wire or cable
• CPC Class Codes: A61F 2002/30481 using a locking clip
• CPC Class Codes: A61F 2002/30565 having spring elements
• CPC Class Codes: A61F 2002/30574 with an integral complete or partial collar or flange
• CPC Class Codes: A61F 2002/30576 with extending fixation tabs
• CPC Class Codes: A61F 2002/30593 : hollow
• CPC Class Codes: A61F 2002/30604 : modular
• CPC Class Codes: A61F 2002/30616 : Sets comprising a plurality of prosthetic parts of different sizes or orientations
• CPC Class Codes: A61F 2002/30787 : inclined obliquely with respect to each other
• CPC Class Codes: A61F 2002/3085 : with a threaded, e.g. self-tapping, bone-engaging surface, e.g. external surface
• CPC Class Codes: A61F 2002/30892 : parallel
• CPC Class Codes: A61F 2002/4435 : Support means or repair of the natural disc wall, i.e. annulus, e.g. using plates, membranes or meshes
• CPC Class Codes: A61F 2002/4629 : connected to the endoprosthesis or implant via a threaded connection
• CPC Class Codes: A61F 2002/4677 : using a guide wire
• CPC Class Codes: A61F 2220/0025 : Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2220/005 : using adhesives
• CPC Class Codes: A61F 2220/0075 : sutured, ligatured or stitched, retained or tied with a rope, string, thread, wire or cable
• CPC Class Codes: A61F 2230/0004 : Rounded shapes, e.g. with rounded corners
• CPC Class Codes: A61F 2230/0006 : circular
• CPC Class Codes: A61F 2230/0071 : spherical
• CPC Class Codes: A61F 2310/00011 : Metals or alloys

Abstract

Spinal implants are disclosed that can be used for annular repair, facet unloading, disc height preservation, disc decompression, or for sealing a portal through which an intervertebral implant was placed. In some embodiments, an implant is placed within the intervertebral disc space, primarily within the region of the annulus fibrosus. In some embodiments, the implant is expandable. In some embodiments, the implant has a sealing tail structure comprising a tail flange and a linkage. In some embodiments, the sealing tail structure limits the extrusion or expulsion of disc material, either annulus fibrosus or nucleus, into the posterior region of the spine where it could impinge on nerves. In some embodiments, the tail structure is retained in place within the annulus fibrosus by means of an anchor. In some embodiments, the anchor is constructed from multiple components.

Claims

1. A reamer, adapted for use in preparing a tissue at a surgical site, comprising:

a cutting system, comprising;

a handle;

a first shaft, having proximal and distal portions, the proximal portion of the first shaft coupled to the handle;

a first cutting member, coupled to the distal portion of the first shaft; and

a limiter, coupled to the cutting system and configured to limit a depth of penetration of the reamer into the surgical site during preparation of the tissue.

2. The reamer of claim 1, further comprising a second cutting member.

3. The reamer of claim 1, wherein the assembly comprises a tapered distal end to assist entry into an aperture in annulus fibrosus of an intervertebral disc.

4. The reamer of claim 1, further comprising a tapered nose cone at a distal end of the reamer, the nose cone configured to distract adjacent vertebrae.

38. The reamer of claim 1, wherein the assembly configuration with a minor axis such to be introduced through the annular defect.

40. The reamer of claim 1, wherein the operation of the reamer within the intervertebral disc space is captured within the assembled configuration.

5. (canceled)

39. The reamer of claim 5, further compromising a major axis to cut a larger intradiscal geometry than the opening of the annular defect.

6. (canceled)

7. (canceled)

8. (canceled)

9. (canceled)

10. (canceled)

11. (canceled)

12. (canceled)

13. (canceled)

14. (canceled)

15. (canceled)

16. (canceled)

17. (canceled)

18. (canceled)

19. A method for preparing an intervertebral disc to receive a spinal implant, comprising:

providing a reamer, comprising;

a handle;

a first shaft, having proximal and distal portions, the proximal portion of the first shaft coupled to the handle;

a first cutting member, coupled to the distal portion of the first shaft; and

a second cutting member;

wherein the first cutting member and the second cutting member form an assembly that has a primary rotation about a f axis of the shaft;

inserting the assembly, in a first configuration having a first cross-sectional dimension, into an opening in an intervertebral disc space;

in the intervertebral disc space, expanding the assembly from the first configuration to a second configuration having a second cross-sectional dimension larger than the first cross-sectional dimension;

using the first and the second cutting members, cutting tissue in the intervertebral disc space with the assembly in the second configuration.

20. The method of claim 19, further comprising limiting a depth of penetration of the reamer with a limiter coupled to the reamer.

21. The method of claim 19, further comprising a second shaft, wherein increasing a distance between distal ends of the first shaft and the second shaft comprises moving a coupling member that couples the first shaft to the second shaft.

22. The method of claim 19, further comprising increasing a distance between the first cutting member and the second cutting member by removing a coupling member configured to couple the first shaft to a second shaft.

23. The method of claim 19, further comprising moving a second shaft within a longitudinal cavity of the first shaft, thereby resulting in (i) a secondary rotation of the second cutting member, about a different axis than the longitudinal axis, and (ii) the assembly changing from the second configuration to the first configuration.

24. The method of claim 19, further comprising locking the assembly in the second configuration by rotating a portion of the handle.

25. A spiral reamer, for use in preparing a tissue at a surgical site, comprising:

an attachment portion, configured for attachment to a rotatable device; and

a cutting member, coupled to the attachment portion, comprising;

an elongate strip, wound at least partially in a coil, the strip having a free end at an outer aspect of the coil;

wherein rotation of the cutting member at a tissue results in cutting of the tissue by the free end.

26. The spiral reamer of claim 25, wherein rotation of the cutting member results in at least a partial unwinding of the coil, resulting in expansion of a cross-sectional dimension of the coil, for cutting of the tissue.

27. The spiral reamer of claim 25, further comprising at least one cutting element disposed in or on the strip, wherein the cutting element comprises at least one of an opening in the strip, a burr, and a spike.

28. A method for preparing an intervertebral disc and delivering a spinal implant to the disc, comprising:

forming an opening in the skin of a patient;

with an instrument, inserting a reamer through the opening and into an intervertebral disc space between adjacent vertebrae of the patient;

cutting tissue at the intervertebral disc space with the reamer;

withdrawing the instrument from the patient; and

closing the opening in the skin, leaving the reamer at least partially in the intervertebral space, such that the reamer (a) forms a barrier effective to prevent substantial expulsion of material from the intervertebral disc space, or (b) maintains a height between the adjacent vertebrae, or both (a) and (b).

29. (canceled)

30. (canceled)

31. A method for increasing the space between adjacent vertebrae, comprising:

providing a distractor, the distractor comprising;

an upper handle comprising an upper jaw;

a lower handle, coupled to the upper handle about a pivot, comprising;

a lower jaw; and

a ratchet engagement at a proximal end of the lower handle; and

a ratchet member, coupled to a proximal portion of the upper handle;

wherein the ratchet engagement adjustably couples to the ratchet member;

inserting at least a portion of the upper jaw and a portion of the lower jaw into the intervertebral disc space;

increasing the distance between the upper and the lower jaw and moving the ratchet engagement from a first position to a second position, thereby increasing a height of intervertebral disc space.

32. An implant delivery system, for placing a spinal implant at a site of an opening in an intervertebral disc, comprising:

a spinal implant, configured to be inserted into an intervertebral disc space;

an elongate member;

an implant coupler disposed at a distal end of the elongate member and configured to releasably engage the spinal implant;

wherein the implant coupler comprises a sheath that slides around the implant and retracts proximally when the coupler releases the implant into the intervertebral disc space.

33. The delivery system of claim 32, wherein the device is configured to rotate the spinal implant after the implant is placed in the intervertebral disc space, to engage the implant with tissue at the intervertebral disc space.

34. An implant sizing kit, for sizing and placing a spinal implant at a site of an intervertebral disc, comprising:

a spinal implant, configured to be inserted into an intervertebral disc space; and

an elongate sizing member, having an end portion that is substantially elliptical, with a major axis and a minor axis, in cross section;

wherein the sizing member is configured to determine a height of the intervertebral disc space using a length of the minor axis;

wherein the sizing member is further configured to distract the adjacent vertebrae to a height of approximately a length of the major axis, when the end portion is within the intervertebral disc space, by rotation of the end portion within the intervertebral disc space.

35. (canceled)

36. (canceled)

37. (canceled)