APPARATUS SYSTEMS AND METHODS FOR FORMING A WORKING PLATFORM OF A ROBOTIC INSTRUMENT SYSTEM BY MANIPULATION OF COMPONENTS HAVING CONTROLLABLY RIGIDITY

• US 20090138025A1
• Filed: 05/02/2008
• Published: 05/28/2009
• Est. Priority Date: 05/04/2007
• Status: Abandoned Application

• Current Assignee: Hansen Medical Incorporated (Johnson & Johnson)
• Original Assignee: Hansen Medical Incorporated (Johnson & Johnson)
• Inventors: Stahler, Gregory J., Carlson, Christopher R.
• Application Number:
  US12/114,720
• Publication Number:
  US 20090138025A1
• Time in Patent Office: Days
• US Class Current: 606/130
• CPC Class Codes: A61B 1/0051 with controlled bending of insertion part
• CPC Class Codes: A61B 1/008 Articulations
• CPC Class Codes: A61B 2017/00323 Cables or rods
• CPC Class Codes: A61B 2034/2061 using shape-sensors, e.g. fiber shape sensors with Bragg gratings
• CPC Class Codes: A61B 2034/301 for introducing or steering flexible instruments inserted into the body, e.g. catheters or endoscopes
• CPC Class Codes: A61B 2034/306 Wrists with multiple vertebrae
• CPC Class Codes: A61B 2034/741 Glove like input devices, e.g. "data gloves"
• CPC Class Codes: A61B 34/30 Surgical robots
• CPC Class Codes: A61B 34/37 Master-slave robots A61B34/35 takes precedence
• CPC Class Codes: A61B 34/71 Manipulators operated by drive cable mechanisms
• CPC Class Codes: A61B 90/361 Image-producing devices, e.g. surgical cameras

Abstract

Robotic instrument systems, apparatus, and methods for controllably manipulating the rigidity of a distal portion of one or more sheath catheters advanced through an elongate sheath to controllably form a temporary, substantially rigid platform from which other robotically controlled instruments may be manipulated. The platform is formed by one or more multi-segment sheath catheters that can be controlled to be flexible during advancement and substantially rigid at the target site, thereby reducing the length of the operational lever arm of the instrument. For this purpose, a sheath catheter includes a plurality segments that interlock and do not rotate when drawn together, and are connected by a control element, the tension of which may be manipulated by a robotic instrument system to transform the sheath catheter between a flexible state during advancement through the elongate sheath and a substantially rigid state when the sheath catheter is to serve as a platform or component thereof.

Claims

1. An elongate medical instrument apparatus having a distal portion comprising a plurality of segments operatively coupled by one or more control elements, wherein the distal portion is controllable by manipulation of the one or more control elements to selectively form (i) a flexible structure that can be advanced through an elongate sheath lumen or body passage, or (ii) a substantially rigid structure in which the segments are drawn together in an interlocking configuration.

2. The apparatus of claim 1, wherein the segments are annular segments that, when the distal portion is drawn together in its interlocking configuration, define a platform instrument that defines a lumen through which an elongate flexible instrument may be extended.

3. The apparatus of claim 1, wherein at least some of the segments have differing shapes, sizes, or both.

4. The apparatus of claim 1, wherein at least some adjacent segments of the plurality have respective mating elements that prevent relative rotation of the respective adjacent segments when the distal portion is drawn together in its interlocking configuration.

5. The apparatus of claim 4, the mating elements comprising one or more teeth protruding from a surface of a first one of the adjacent segments that interface with a corresponding one or more notches extending into a surface of the other one of the adjacent segments.

6. The apparatus of claim 1, wherein the distal portion, when drawn together in its interlocking configuration, defines a bending section.

7. The apparatus of claim 6, wherein the segments are annular segments that, when the distal portion is drawn together in its interlocking configuration, form a platform that defines a lumen through which an elongate flexible guide instrument may be extended, the platform lumen having a distal opening through a most distal segment of the plurality of segments, such that a flexible instrument disposed in the platform lumen extends out of the distal opening thereof in a trajectory defined at least in part by the bending section.

8. The apparatus of claim 7, wherein the distal portion, when drawn together in its interlocking configuration, defines a substantially linear section.

9. The apparatus of claim 1, the segments each comprising a wall, wherein the one or more control elements extend though respective passages formed through the segment walls.

10. A medical instrument system, comprising:

an elongate, maneuverable sheath defining a lumen therethrough and having a distal opening in communication with the lumen;

a platform instrument disposed in the sheath lumen, the platform instrument having a distal portion comprising a plurality of segments operatively coupled by one or more control elements, wherein the distal portion of the platform instrument is controllable by manipulation of the one or more control elements to selectively form (i) a flexible structure that can be advanced through the sheath lumen and at least partially out of the distal opening thereof, and (ii) a substantially rigid structure in which the segments are drawn together in an interlocking configuration.

11. The system of claim 10, wherein the segments are annular segments that, when the distal portion is drawn together in its interlocking configuration, define a platform instrument lumen, the system further comprising an elongate flexible guide instrument positioned in the platform instrument lumen.

12. The system of claim 10, wherein at least some of the segments have differing shapes, sizes, or both.

13. The system of claim 10, wherein at least some adjacent segments of the plurality have respective mating elements that prevent relative rotation of the respective adjacent segments when the distal portion is drawn together in its interlocking configuration.

14. The system of claim 13, the mating elements comprising one or more teeth protruding from a surface of a first one of the adjacent segments that interface with a corresponding one or more notches extending into a surface of the other one of the adjacent segments.

15. The system of claim 11, wherein the distal portion, when drawn together in its interlocking configuration, defines a bending section, and wherein the guide instrument may be extended through a distal opening of the platform instrument lumen through a most distal segment of the plurality in a trajectory defined at least in part by the bending section.

16. The system of claim 15, further comprising a working instrument extending through a lumen of the guide instrument, wherein at least one of the guide instrument and the working instrument can be manipulated from the distal opening of the platform instrument.

17. The system of claim 10, wherein the distal portion, when drawn together in its interlocking configuration, defines a substantially linear section.

18. The system of claim 10, the segments each comprising a wall, wherein the one or more control elements extend though respective passages formed through the segment walls.