SAFETY SYSTEM AND METHOD

• US 20090140856A1
• Filed: 06/03/2005
• Published: 06/04/2009
• Est. Priority Date: 06/04/2004
• Status: Abandoned Application

• Current Assignee: Pozilok Holdings Pty Limited
• Original Assignee: Pozilok Holdings Pty Limited
• Inventors: George, Cameron Anthony, Pennisi, Adrian, Nellen, Heinrich Herman Gustav, Josey, Jeremiah Emanuel, Amon, Simon Robert, Nellen, Thorsten, Farley, Scot
• Application Number:
  US11/570,003
• Publication Number:
  US 20090140856A1
• Time in Patent Office: Days
• US Class Current: 340/542
• CPC Class Codes: F16P 3/08 in connection with the locking of doors, covers, guards, or like members giving access to moving machine parts
• CPC Class Codes: G07C 2209/62 Comprising means for indicating the status of the lock
• CPC Class Codes: G07C 9/00309 operated with bidirectional data transmission between data carrier and locks
• CPC Class Codes: G07C 9/00817 where the code of the lock can be programmed
• CPC Class Codes: G07C 9/00896 specially adapted for particular uses

Abstract

The safety system comprises an electro-mechanical locking device (110) moveable between an unlocked position and a locked position. When the electro-mechanical locking device is in the locked position and is located on an energy isolation element (120) of a plant, energy is isolated at the isolation element. A mobile unit (130) is adapted to communicate with the electro-mechanical locking device in order to move the electro-mechanical locking device between the locked and unlocked position. When the electro-mechanical locking device is moved to the locked position a confirmation signal (260) is communicated to the mobile unit confirming that the electro-mechanical locking device is locked.

Claims

1. A lockout method for locking out at least one isolation element of a plant, said method including the steps of:

(i) communicating a locking signal from a mobile unit to an electro-mechanical locking device whilst said electro-mechanical locking device is in an unlocked position, said locking signal including a unique operator identifier whereby said electromechanical locking device is moved to a locked position in response to said locking signal;

(ii) storing said unique operator identifier in said electro-mechanical locking device; and

(iii) communicating a confirmation signal from said electro-mechanical locking device to said mobile unit, said confirmation signal confirming said electro-mechanical locking device is in said locked position;

wherein, said electro-mechanical locking device isolates energy at said isolation element when said electro-mechanical locking device is in said locked position.

2. The method of claim 1 wherein said method further includes the step of:

(iv) storing said confirmation signal in said mobile unit.

3. The method of claim 1 wherein said electro-mechanical locking device may only be returned to said unlocked position by communicating an unlocking signal to said electro-mechanical locking device, said unlocking signal including said unique operator identifier.

4. The method of claim 3 wherein said mobile unit communicates said unlocking signal to said electro-mechanical locking device.

5. The method of claim 1 wherein said electro-mechanical locking device is located separately to said isolation element.

6. The method of claim 1 wherein said electro-mechanical locking device forms part of said isolation element.

7. The method of claim 1 wherein said electro-mechanical locking device moves to said locked position in step (i) in response to a predetermined unique operator identifier being communicated in said locking signal.

8. The method of claim 1 wherein said electro-mechanical locking device moves to said locked position in step (i) in response to any unique operator identifier being communicated in said locking signal.

9. The method of claim 1 wherein said electro-mechanical locking device is able to receive locking signals from one or more further mobile units when said electro-mechanical locking device is in said locked position with said unique operator identifier included in said locking signal of each said one or more further mobile units being stored in said electro-mechanical locking device.

10. The method of claim 9 wherein said electro-mechanical locking device moves to said unlocked position when said electro-mechanical locking device has received unlock signals from all of said mobile units having a unique operator identifier that has previously been stored in said electro-mechanical locking device in response to said locking signals from said mobile units.

11. A lock out method for locking out at least one isolation element of a plant, said method including the steps of:

(i) communicating a unique isolation element identifier from an isolation element identification device to a mobile unit, said isolation element identification device identifying said isolation element;

(ii) storing said unique isolation element identifier in said mobile unit;

(iii) communicating a locking signal from a mobile unit to an electro-mechanical locking device whilst said electro-mechanical device is in an unlocked position, said locking signal including a unique operator identifier whereby said electro-mechanical locking device is moved to a locked position isolating energy at said isolation element in response to said locking signal;

(iv) storing said unique operator identifier in said electro-mechanical locking device;

(v) communicating a confirmation signal from said electro-mechanical locking device to said mobile unit, said confirmation signal confirming said electro-mechanical locking device is in said locked position;

(vi) storing said confirmation signal in said mobile unit;

(vii) detecting, at said isolation element identification device, that energy has been isolated at said isolation element; and

, if so;

(viii) communicating a confirmation signal from said isolation element identification device to said mobile unit; and

(ix) storing said confirmation signal in said mobile unit.

12. The method of claim 11 wherein step (i) further includes the step of starting an isolation timer at said mobile unit.

13. The method of claim 12 wherein step (viii) further includes the step of stopping said isolation timer at said mobile unit.

14. The method of claim 12 wherein said mobile unit initiates an alarm if said isolation element identification device does not communicate said confirmation signal to said mobile unit in step (viii) within a period set by said isolation timer.

15. The method of claim 11 wherein said method further includes the step of:

(x) communicating said confirmation signal to a management module.

16. The method of claim 15 wherein said confirmation signal communicated to said management module includes said confirmation signal communicated from said electro-mechanical locking device to said mobile unit.

17. The method of claim 15 wherein said confirmation signal communicated to said management module includes said unique operator identifier.

18. The method of claim 15 wherein said confirmation signal communicated to said management module includes said unique isolation element identifier.

19. The method of claim 15 wherein said confirmation signal communicated to said management module is communicated from said isolation element identification device.

20. The method of claim 15 wherein said confirmation signal communicated to said management module is communicated from said mobile unit.

21. An electro-mechanical locking device for locking out at least one isolation point of a plant, said device comprising:

a processing and data storage module;

a data port in communication with said processing and data storage module; and

a lock moveable between a locked position and an unlocked position under control from said processing and data storage module and in response to a locking signal received at said data port;

whereby, said processing and data storage module communicates a confirmation signal to said data port data and processing module detects when said lock has been moved to said locked position.

22. The electro-mechanical locking device of claim 21 wherein said lock is moveable between said locked position and said unlocked position in response to a locking signal being received at said data port, said locking signal including a predetermined unique operator identifier.

23. The electro-mechanical locking device of claim 21 wherein said electro-mechanical locking device is moveable between an unlocked position and a locked position in response to an unlocking signal received at said data port.

24. The electro-mechanical locking device of claim 21 wherein said unlocking signal includes a predetermined unique operator identifier.

25. A mobile unit adapted for communication with an electro-mechanical locking device for locking out at least one isolation element of a plant, said mobile unit comprising:

a processing and data storage module, said processing and data storage module having a unique operator identifier stored therein; and

a data port in communication with said processing and data storage module;

wherein, said mobile unit is adapted to communicate a locking signal to said electro-mechanical locking device to move said electro-mechanical locking device to a locked position, said locking signal including said unique operator identifier, said mobile unit further adapted to receive a confirmation signal from said electro-mechanical locking device confirming said electro-mechanical locking device is in said locked position.

26. A lockout system for isolating at least one isolation element of a plant, said system comprising:

an electro-mechanical locking device moveable between an unlocked position and a locked position, said locked position isolating energy at said isolation element; and

a mobile unit adapted to communicate with said electro-mechanical locking device to move said locking device between said locked position and said unlocked position;

wherein, said electro-mechanical locking device moves to said locked position in response to a locking signal being communicated from said mobile unit to said electro-mechanical locking device, said electro-mechanical locking device communicating a confirmation signal to said mobile unit confirming said electro-mechanical locking device is in said locked position.

27. The system of claim 26 wherein said system further comprises a management module in communication with said mobile unit in order that said mobile unit is able to communicate said confirmation signal to said management module.