Method and Device for Sorting Flat Mail Items

• US 20090145817A1
• Filed: 12/05/2008
• Published: 06/11/2009
• Est. Priority Date: 12/05/2007
• Status: Active Grant

• Current Assignee: Korber Supply Chain Logistics GmbH (Korber AG)
• Original Assignee: Siemens AG
• Inventors: Zimmermann, Armin
• Granted Patent: US 8,217,294 B2
• Time in Patent Office: Days
• US Class Current: 209/552
• CPC Class Codes: B07C 3/02 Apparatus characterised by the means used for distribution
• CPC Class Codes: B65H 2701/1916 Envelopes and articles of mail
• CPC Class Codes: B65H 3/045 for separating substantially vertically stacked articles
• CPC Class Codes: B65H 3/34 Article-retaining devices controlling the release of the articles to the separators
• CPC Class Codes: B65H 31/06 the articles being piled on edge
• CPC Class Codes: B65H 5/26 Duplicate, alternate, selective, or coacting feeds
• CPC Class Codes: B65H 83/025 onto and from the same side of the pile or stack
• CPC Class Codes: Y10S 209/90 Sorting flat-type mail

Abstract

A method is specified for sorting flat mail items, which allows sorting according to delivery order to be carried out swiftly and reliably. With the method a first sorting pass is carried out in a first segment with at least N storage modules of a sorting device and a second sorting pass is then carried out in a second segment with at least N storage modules of the sorting device. The overflow items, which are assigned to a storage module that has been closed because it is full, are deposited into one of the other storage modules in the first sorting pass and are included in the sorting process of the second sorting pass.

Claims

1. A method for sorting flat mail items with a sorting device having at least a first and a second segment, each of the segments having at least N storage modules, which comprises the steps of:

carrying out a first sorting pass in the first segment; and

subsequently carrying out a second sorting pass in the second segment, with overflow items, which are assigned to a storage module that has been closed because it is full, being deposited into one of the other storage modules in the first sorting pass and being included in a sorting process of the second sorting pass.

2. The method according to claim 1, which further comprises examining the flat mail items to determine a mailing destination before sorting and the flat mail items that are not recognized during the examination are deposited in the a storage module provided for this purpose, with the overflow mail items being deposited in a same storage module.

3. The method according to claim 2, which further comprises carrying out a second recognition attempt on hitherto unrecognized mail items before the second sorting pass.

4. The method according to claim 3, which further comprises switching the overflow mail items to a storage module of the second segment before the recognition attempt.

5. The method according to claim 3, which further comprises including the overflow mail items in the sorting process in the second sorting pass one of immediately before and after a closed storage module is emptied.

6. The method according to claim 1, which further comprises depositing the overflow mail items into a storage module of the second segment in the first sorting pass.

7. The method according to claim 1, which further comprises depositing the overflow mail items as secondary mail items in at least one partially occupied storage module of the first segment between the first and second sorting passes.

8. The method according to claim 7, wherein the storage module, which is occupied in a secondary manner with overflow mail items, is a storage module, which is provided for emptying after a closed storage module in the second sorting pass.

9. The method according to claim 1, which further comprises allocating the storage module emptied last in the first sorting pass a smaller destination area than a previous one before the first sorting pass.

10. The method according to claim 1, which further comprises depositing the overflow mail items as secondary mail items in at least one partially occupied storage module of the first segment during the first sorting pass.

11. The method according to claim 10, which further comprises depositing the mail items, which are assigned originally to the storage module occupied in a secondary manner after a secondary occupation, as secondary mail items in at least one further storage module of the first segment.

12. The method according to claim 11, wherein the storage module occupied in a secondary manner is a storage module, which is provided for emptying after the closed storage module in the second sorting pass.

13. The method according to claim 1, wherein in a case of a storage module containing the overflow mail items the overflow mail items are emptied out of the storage module first, then another storage module is emptied and then the former storage module is emptied completely.

14. A device for sorting flat mail items, the device comprising:

a sorting device;

at least first and second segments, each of said first and second segments having at least N storage modules; and

a process device for controlling a first sorting pass in said first segment and a subsequent second sorting pass in said second segment, said process device controlling a depositing of overflow mail items assigned to one of said storage modules that has been closed because it is full into another one said storage modules in the first sorting pass and for controlling a subsequent inclusion of the overflow mail items in the sorting process of the second sorting pass.

15. The device according to claim 14, further comprising a circulating conveyor for transporting the flat mail items from one of said segments to the other of said segments.