IN-LINE CONNECTOR

• US 20090149053A1
• Filed: 12/08/2008
• Published: 06/11/2009
• Est. Priority Date: 12/06/2007
• Status: Active Grant

• Current Assignee: Bal Seal Engineering Incorporated (Kaman Corporation)
• Original Assignee: Bal Seal Engineering Incorporated (Kaman Corporation)
• Inventors: Chansrivong, Derek
• Granted Patent: US 7,722,415 B2
• Time in Patent Office: Days
• US Class Current: 439/349
• CPC Class Codes: H01R 13/15 Pins, blades or sockets having separate spring member for producing or increasing contact pressure
• CPC Class Codes: H01R 13/17 with spring member on the pin
• CPC Class Codes: H01R 13/187 with spring member in the socket
• CPC Class Codes: H01R 13/533 Bases, cases made for use in extreme conditions, e.g. high temperature, radiation, vibration, corrosive environment, pressure H01R13/52 takes precedence
• CPC Class Codes: Y10T 29/49195 with end-to-end orienting

Abstract

Connectors are provided herein for connecting two elongated members that are positioned in-line to one another. Advantageously, the connectors not only allow for connection of the two members to permit for mechanical, electrical, EMI, and/or grounding applications, the connectors have provisions for accommodating thermal expansion and offset, which may include angular and/or axial offset. In certain embodiments, one or more collapsible housing pins or collars are provided to permit assembly and disassembly by either extending the housing pin or collapsing the housing pin.

Claims

1. An electrical connector for providing electrical communication between two in-line conductive members comprising:

a housing comprising an outer sleeve defining a sleeve longitudinal bore including a first bore section having a first diameter and a second bore section having a second diameter; and

a retaining cylinder slidable within the first bore section with respect to the outer sleeve, the first bore section and the second bore section each having at least one groove formed along an inner circumferential surface and containing a canted-coil spring;

wherein the retaining cylinder defines a cylinder longitudinal bore coaxial with the sleeve longitudinal bore and having at least one groove formed along an inner circumferential surface and containing a canted-coil spring, the cylinder longitudinal bore adapted to receive a conductor pin.

2. The in-line electrical connector of claim 1, further comprising a retaining groove around an outer circumferential surface of the retaining cylinder adapted to engage the canted-coil spring in the first bore section of the outer sleeve.

3. The in-line electrical connector of claim 1, wherein the retaining cylinder comprises an extended position in which a substantial part of the retaining cylinder is disposed outside of the longitudinal bore of the outer sleeve and a retracted position in which a substantial part of the retaining cylinder is disposed inside the longitudinal bore of the outer sleeve.

4. The in-line electrical connector of claim 3, wherein retaining cylinder engages the canted coil spring in the first bore section of the outer sleeve when in the extended position.

5. The in-line electrical connector of claim 1, further comprising a second retaining cylinder slidable within the second bore section with respect to the outer sleeve.

6. The in-line electrical connector of claim 5, wherein the second retaining cylinder comprises a groove formed on an exterior surface and a groove formed on an interior surface and having a canted coil spring positioned in the groove of the interior surface.

7. An electrical connector tor connecting two in-line conductive members comprising:

a housing defining a longitudinal bore and made from a conductive material; and

two retaining cylinders slidable within the longitudinal bore, each retaining cylinder including a base having a base outer diameter, and a collar comprising an outer collar diameter and a bore with at least one canted-coil spring located within an inner circumferential groove of the bore, the collar dimensioned to receive a conductor pin, and wherein the base diameter is larger than the collar diameter.

8. The electrical connector of claim 7, wherein a canted coil spring is captured between the base and the longitudinal bore of the housing for at least one of the two retaining cylinders when said retaining cylinder is in an extended position.

9. The electrical connector of claim 8, further comprising a groove formed on at least one of the base and the longitudinal bore of the housing to capture the canted coil spring in the extended position.

10. The electrical connector of claim 8, wherein a canted coil spring is captured between the base and the longitudinal bore of the other one of the two retaining cylinders when said retaining cylinder is in an extended position.

11. The electrical connector of claim 7, wherein the base of at least one of the two retaining cylinders has a partial spherical configuration.

12. The electrical connector of claim 11, wherein the base has a groove formed thereon.

13. The electrical connector of claim 7, wherein the base of at least one of the two retaining cylinders has a barb configuration with a groove formed thereon.

14. The electrical connector of claim 7, wherein the longitudinal bore of the housing has a plurality of housing grooves formed thereon.

15. The electrical connector of claim 7, further comprising a stopping flange located on the collar of each of the two retaining cylinders.

16. A method for electrical contact between two conductor pins comprising:

pushing an end of a first conductor pin into a first bore, said first bore comprising at least one canted-coil spring;

pushing an end of a second conductor pin into a second bore, said second bore comprising at least one canted coil spring; and

sliding a conductor housing and at least one of the first conductor pin and the second conductor pin relative to one another or sliding a retaining cylinder located inside the conductor housing and the conduct housing relative to one another.

17. The method of claim 16, further comprising moving at least one of the conductor housing and a second sleeve relative to one another.

18. The method of claim 16, wherein the first bore is located inside a collar of the retaining cylinder.

19. The method of claim 18, wherein the second bore is located inside a collar of a second retaining cylinder.

20. The method of claim 18, wherein the retaining cylinder comprises a base having a partial spherical section.