CARBON DIOXIDE RECOVERY FROM BIOFUELS PROCESSES FOR THE PRODUCTION OF UREA

• US 20090151229A1
• Filed: 12/12/2007
• Published: 06/18/2009
• Est. Priority Date: 12/12/2007
• Status: Abandoned Application

• Current Assignee: Chevron USA Incorporated (Chevron Corp.)
• Original Assignee: Chevron USA Incorporated (Chevron Corp.)
• Inventors: Rovner, Jerry M.
• Application Number:
  US11/955,106
• Publication Number:
  US 20090151229A1
• Time in Patent Office: Days
• US Class Current: 44/300
• CPC Class Codes: C05C 9/00 Fertilisers containing urea or urea compounds
• CPC Class Codes: C10L 1/02 essentially based on components consisting of carbon, hydrogen, and oxygen only

Abstract

The present invention is generally directed to systems and methods for processing biomass for the production of biofuels, wherein carbon dioxide (CO₂) produced as a by-product of such processing is reacted with ammonia (NH₃) to produce urea (NH₂)₂CO, a common agricultural fertilizer. In some such embodiments, the urea so produced can be used as fertilizer for biomass production, such biomass ultimately being channeled back into the systems/methods for conversion to biofuels.

Claims

1. A method comprising the steps of:

a) processing a quantity of biomass such that at least a portion of said biomass is converted into a quantity of at least one biofuel, wherein CO₂ is a by-product of said processing; and

b) directing at least some of the by-product CO₂ into a reaction chamber where it is reacted with NH₃ to produce urea.

2. The method of claim 1, further comprising the step of utilizing the urea so produced to fertilize crops so as to yield a harvestable quantity of fertilized crops.

3. The method of claim 2, further comprising the steps of:

a) harvesting at least some of the harvestable quantity of fertilized crops to yield a quantity of harvested crops; and

b) channeling at least some of the harvested crops back into said method as biomass.

4. The method of claim 3, further comprising a step of directing water, produced via the production of the urea, to the crops for purposes of cultivation.

5. The method of claim 2, wherein the urea is processed into granules to facilitate its use as a fertilizer.

6. The method of claim 2, wherein the CO₂ is compressed prior to reaction with the NH₃.

7. The method of claim 2, wherein the step of processing a quantity of biomass comprises a process technique selected from the group consisting of fermentation, gasification, aqueous reforming, and combinations thereof.

8. The method of claim 2, wherein the biomass is generated from agricultural crops.

9. The method of claim 2, wherein at least a portion of the at least one biofuel produced is operable for use as a transportation fuel.

10. The method of claim 2, wherein the at least one biofuel produced comprises molecular species selected from the group consisting of alcohols, esters, alkanes, and combinations thereof.

11. The method of claim 4, further comprising a step of directing a portion of the CO₂ produced to the crops for purposes of cultivation.

12. A system comprising:

a) a processing subsystem for processing biomass into biofuel, wherein said processing produces CO₂ as a by-product; and

b) a reactor subsystem for directing at least some of the by-product CO₂ into a reaction chamber where it is reacted with NH₃ to produce urea and H₂O.

13. The system of claim 12, further comprising a fertilizing subsystem for fertilizing crops with the urea so produced.

14. The system of claim 13, further comprising an irrigation subsystem for directing at least some of the H₂O produced in the reactor subsystem to crops for cultivation purposes.

15. The system of claim 14, further comprising a harvesting subsystem for harvesting the crops for use as biomass in the processing subsystem.

16. The system of claim 15, further comprising a compressor for compressing CO₂ prior to its introduction into the reactor subsystem.

17. The system of claim 15, further comprising a pump for introducing the NH₃ into the reactor subsystem.

18. The system of claim 15, further comprising a means for granulizing the urea prior to using it as a fertilizer.

19. The system of claim 15, further comprising a means for delivering at least a portion of the CO₂ produced to the crops for purposes of cultivation.

20. The system of claim 13, wherein the processing subsystem employs a processing technique selected from the group consisting of fermentation, gasification, aqueous reforming, and combinations thereof.