Detecting An Encoder Material Reading Error

• US 20090152351A1
• Filed: 08/25/2008
• Published: 06/18/2009
• Est. Priority Date: 12/14/2007
• Status: Abandoned Application

• Current Assignee: Hewlett-Packard Development Company, L.P. (HP Inc.)
• Original Assignee: Hewlett-Packard Development Company, L.P. (HP Inc.)
• Inventors: See Toh, Chee Wah, Teo, Pock Chueng, Eng, Chew Say, Nordlund, Michael
• Application Number:
  US12/197,315
• Publication Number:
  US 20090152351A1
• Time in Patent Office: Days
• US Class Current: 235/437
• CPC Class Codes: B41J 19/207 Encoding along a bar
• CPC Class Codes: G01D 5/24461 by redundancy or plausibility
• CPC Class Codes: G01D 5/24476 Signal processing G01D5/2448 - G01D5/24495 take precedence
• CPC Class Codes: G01D 5/34746 Linear encoders

Abstract

In a method for detecting an encoder material reading error, at least one of a sensor and an encoder material is slewed with respect to each other. Markers on the encoder material are detected with the sensor as at least one of the sensor and the encoder material is slewed with respect to each other to obtain position vs. time data of the sensor with respect to the encoder material. The position vs. time data is analyzed to determine whether a speed at which at least one of the sensor and the encoder material travels with respect to each other fell below a predetermined threshold. In addition, a determination that an encoder material reading error has occurred is made in response to a determination that the speed fell below the predetermined threshold.

Claims

1. A method for detecting an encoder material reading error, said method comprising:

slewing at least one of a sensor and an encoder material with respect to each other, wherein the encoder material has markers positioned at substantially fixed intervals;

detecting the markers with the sensor as at least one of the sensor and the encoder material is slewed with respect to each other to obtain position vs. time data of the sensor with respect to the encoder material;

analyzing the position vs. time data to determine whether a speed at which at least one of the sensor and the encoder material travels with respect to each other fell below a predetermined threshold; and

determining that an encoder material reading error occurred in response to a determination that the speed fell below the predetermined threshold.

2. The method according to claim 1, further comprising:

determining a location of the sensor with respect to the encoder material where the speed of at least one of the sensor and the encoder material was determined to have fallen below the predetermined threshold, said location corresponding to the location of the encoder material reading error.

3. The method according to claim 2, further comprising:

compensating for the encoder material reading error at the determined location during future slewing operations of at least one of the sensor and the encoder material.

4. The method according to claim 3, wherein compensating for the encoder material reading error further comprises artificially inserting one or more counts as the sensor passes through the determined location of the encoder material reading error on the encoder material or as the determined location of the encoder material passes by the sensor.

5. The method according to claim 1, wherein analyzing the position vs. time data further comprises converting the position vs. time data into speed vs. time data.

6. The method according to claim 5, further comprising:

calculating an average speed that at least one of the sensor and the encoder material travels for a predetermined duration of time, wherein the predetermined threshold comprises a speed value that is a predetermined percentage of the calculated average speed.

7. The method according to claim 6, wherein analyzing the position vs. time data further comprises determining whether the speed at which at least one of the sensor and the encoder material travels fell below the predetermined threshold for a relatively short period of time and returned to about the average speed, and wherein determining that an encoder material reading error occurred comprises determining that an encoder material reading error occurred in response to a determination that the speed fell below the predetermined threshold for the relatively short period of time.

8. The method according to claim 5, wherein the speed that at least one of the sensor and the encoder material travels drops when a count is missed and wherein the method further comprises setting the predetermined threshold to identify the drop in speed from the calculated average speed.

9. The method according to claim 8, wherein the predetermined threshold comprises more than about 50%, of the calculated average speed.

10. A system for detecting an encoder material reading error, said system comprising:

a sensor;

an encoder material having a plurality of markers positioned at substantially fixed intervals along the encoder material, wherein the sensor is positioned to read the markers on the encoder material to determine the position of the sensor as at least one of the sensor and the encoder material is slewed with respect to each other;

a motor configured to slew at least one of the sensor and the encoder material with respect to each other; and

a controller configured to control the motor and to analyze the markers read by the sensor to obtain position vs. time data of the sensor with respect to the encoder material, to determine whether a speed at which at least one of the sensor and the encoder material travels fell below a predetermined threshold, and to determine that an encoder material reading error has occurred in response to a determination that the speed fell below the predetermined threshold.

11. The imaging system of claim 10, wherein the controller is further configured to determine a location of the sensor with respect to the encoder material wherein the speed of at least one of the sensor and the encoder material was determined to have fallen below the predetermined threshold.

12. The imaging system of claim 11, wherein the controller is further configured to compensate for the encoder material reading error at the determined location during future slewing operations.

13. The imaging system of claim 12, wherein the controller is further configured to compensate for the encoder material reading error by artificially inserting one or more counts as the sensor passes through the determined location of the encoder material reading error on the encoder material or as the determined location of the encoder material passes by the sensor.

14. The imaging system of claim 12, wherein the motor is configured to reduce the speed at which at least one of the sensor and the encoder material travels when a marker is missed, and wherein the controller is further configured to compensate for the encoder material reading error by substantially maintaining the speed of at least one of the sensor and the encoder material travel at around an average speed as the sensor travels over the determined location of the encoder material reading error or as the determined location of the encoder material reading error passes by the sensor.

15. The imaging system of claim 10, wherein the controller is further configured to convert the position vs. time data into speed vs. time data and to calculate an average speed that at least one of the sensor and the encoder material travels for a predetermined duration of time, wherein the predetermined threshold comprises a speed value that is a predetermined percentage of the calculated average speed.

16. The imaging system of claim 15, wherein the controller is further configured to determine whether the speed at which at least one of the sensor and the encoder material travels fell below the predetermined threshold for a relatively short period of time and returned to about the average speed, and to determine that an encoder material reading error occurred in response to a determination that the speed fell below the predetermined threshold for the relatively short period of time.

17. The imaging system of claim 15, wherein the controller is further configured to control the motor to substantially reduce the speed at which at least one of the sensor and the encoder material is slewed when a count is missed, and wherein the predetermined threshold is set to enable the controller to identify the drop in speed from the calculated average speed.

20. The computer readable medium according to claim 17, said one or more computer programs further comprising a set of instructions for:

calculating an average speed that at least one of the sensor and the encoder material travels for a predetermined duration of time, wherein the predetermined threshold comprises a speed value that is a predetermined percentage of the calculated average speed; and

setting the predetermined threshold to identify a drop in speed from the calculated average speed.

18. A computer readable storage medium on which is embedded one or more computer programs, said one or more computer programs implementing a method of detecting an encoder material reading error, said set of instructions comprising:

slewing at least one of a sensor and an encoder material with respect to each other, wherein the encoder material has markers positioned at substantially fixed intervals;

detecting the markers with the sensor as at least one of the sensor and the encoder material is slewed with respect to each other to obtain position vs. time data of the sensor with respect to the encoder material;

analyzing the position vs. time data to determine whether a speed at which at least one of the sensor and the encoder material travels with respect to each other fell below a predetermined threshold; and

determining that an encoder material reading error occurred in response to a determination that the speed fell below the predetermined threshold.

19. The computer readable medium according to claim 18, said one or more computer programs further comprising a set of instructions for:

determining a location of the sensor with respect to the encoder material where the speed of at least one of the sensor and the encoder material was determined to have fallen below the predetermined threshold, said location corresponding to the location of the encoder material reading error; and

compensating for the encoder material reading error at the determined location during future slewing operations of at least one of the sensor and the encoder material.