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Multibody aircrane

  • US 20090152391A1
  • Filed: 03/02/2007
  • Published: 06/18/2009
  • Est. Priority Date: 03/04/2006
  • Status: Active Grant
First Claim
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1. ) Precise Point-to-Point Transfer of Very Heavy Payloads—

  • This VTOL (Vertical Takeoff &

    Lift) air-crane, as an integrated semi-autonomous, stable, inflatable multibody system, contains three distinct subcomponents, an AIRSHIP, SKYCRANE and LOADFRAME, along with a tethered control line system, that during cargo transfer operations, provide active relative positioning, predictive motion control and active ballast control to achieve fast-paced and precise, point-to-point accuracy in transferring very heavy cargoes. When these sub-components are combined to form a single airframe, with fuselage and wing span, this configuration creates aerodynamic (kinetic) and aerostatic (buoyancy force) lift, with more efficient power and propulsion, and a airframe for higher speed subsonic forward flight.This embodiment incorporates multibody systems dynamics, mobile robotics and tether dynamics to perform a wide variety of very heavy lifting tasks, such as the resupply of ships underway, payload transfer of supplies, heavy equipment and fluids between ships or to or from onshore facilities and other very heavy lifting tasks on land or sea. These very heavy payloads could weigh as much as 200 to 500 tons.Employing the Multibody Aircrane reduces the “

    footprint”

    of logistics operations by allowing precise payload pickup or dropoff within a designated target area, such as a cargo deck aboard a ship or even an inland Landing Zone (LZ) located in difficult to reach locations, like tundra, jungles, unimproved or damaged ports, or even in disaster areas.For at-sea cargo transfer operations, the core issue is the synchronizing or “

    tuning”

    of relative motions of the AIRSHIP/SKYCRANE and LOADFRAME, the supply ship or containership. Crucial aspects contributing to the multibody system dynamics are the near real-time reactive computations and predictive motions of the Airship and the tethered Skycrane with NIST Robocrane and suspended loadframe (with or without payload).Air resistance is one of the most important factors in determining the tethered Airship/Skycrane'"'"'s size, stability and propulsive capacity. Although the aerodynamic design of a large lighter-than-air body has a low resistance coefficient, the boundary surface area relevant for air resistance is huge. Frictional resistance, created by currents around an AIRSHIP/SKYCRANE/LOADFRAME is a major factor. For payload transfer operations, air resistance of the entire multibody system can be factored into planned flight path trajectories and can be used to aerodynamically maneuver individual components. For example, air resistance becomes a force for stationkeeping and gliding of the Skycrane with Loadframe above a supply ship in a sea lane and for maintaining safe distances and same relative speed to or from a containership or onshore structure.When decoupled, the Airship/Skycrane/Loadframe operates at low maximum ceilings over a body of water. Flying at low speeds and low ceiling heights, approximately at mean sea level (MSL), well below pressure height, above cargo ships, conserves helium for reduced operating costs. Wind speeds generally increase as height or altitude increases. A typical wind blowing over water increases, say from 3 knots on the surface, to 4 knots at 7 feet up, and to 5 knots at 15 feet. This increase continues logarithmically up to the top of the “

    friction”

    layer at 2000-3000 feet.Altitude adjustment and stationkeeping are kev factors. The AIRSHIP/SKYCRANE can operate over the entire length of a containership, and its NIST ROBOCRANE rigging carrying LOADFRAME with payload can extend or retract to negotiate freeboard (i.e the distance from the oil platform or containership'"'"'s waterline to the upper deck level, measured at the center of the ship) and reach alongside smaller, shallow-hull cargo ships, it therefore offers altitude adjustment for far more agile and efficient cargo transfer operations to or from a Sea Base under varying sea states than deck-base cranes.This MULTIBODY AIRCRANE addresses a major gap in this Sea Basing concept, namely “

    interfacing”

    i.e. altitude control and omni-directional maneuvering to negotiate a ship'"'"'s freeboard in order to safely perform the material at-sea transfer of very heavy payloads or tonnage between ships underway in a sea lane. This method of cargo transfer allows for the rapid transfer, formulation or reconstitution of containers or customized cargoes.Further, this Lighter-than-Air multibody system incorporates both durability and safety by exploiting the impact resiliency of high strength materials and fabrics, along with the natural impact absorption capabilities of inflatable structures.This embodiment can be applied to almost any ocean-going, heavy lifting tasks where the scope, required heavy-lifting capacity and scheduling necessitates a rapid and efficient operational response. This invention reduces operating time and costs, exposure and investment risk in ocean-going logistics by providing time-sensitive, heavy-lift cargo transfer operations.The concept of coastal shipping is not new. In fact, Europe is advancing in “

    short sea shipping”

    after starting initiatives a little more than a decade ago. In Europe today, 40 percent of the freight is moved by water. Additionally, the EU (European Union) has an ambitious “

    motorways of the sea”

    initiative designed to increase the share of waterborne carriage between EU members. The Europeans have focused on the lower environmental and social costs of waterborne transportation. There, short sea shipping has reduced road congestion, economized fuel consumption, and helped to reduce pollution.Lifting and transferring 20′

    ISO containers via a deck-based crane from and to a giant containership or to smaller Offshore Supply Vessels (OSVs) poses quite heavy dynamic loads due to the energy difference between the internal cargo, the need for boom extensions and the vessel motion with the sea. The top container on a large, fully loaded containership may sit 23.2 m or more above the waterline (not considering wave vertical motion). These operations apply to containerships stacked six or less above the deck. The use of this air-based crane holds several key advantages over the deck-based cranes currently in use or called for in material transfer of cargoes between ships underway at sea. To load, unload and stack containers higher than three levels using an on deck-based crane hydraulic extensions, boom and counterweights have to be adjusted. The rigidness of a deck-based crane is not easily adaptable to vertical motion. Deck-based cranes consequently have tipping, reach and sometimes even bending problems that limit their cargo/weight operational capability at sea. To load, unload and stack containers higher than three levels, ballasting has to be adjusted to a higher level.The present embodiment has no such constraints, and, even with vertical wave motion, can adjust its operational height (altitude), and carry very heavy loads far across decks or to or from deep cargo holds located over the entire length of the world'"'"'s largest container ship, the Panamax or Post-Panamax class, and could be outfitted to lift and carry up to (6) six 20′

    ISO containers at once. The present invention is designed to transfer hundreds of tons of very heavy payload at once between ships underway at sea, cargoes such as large numbers of ISO 20′

    containers, fluids (POI, water, etc), or bulk break cargo etc.

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