Coated article with nanolayered coating scheme
First Claim
1. A coated cutting insert for use in a chipforming material removal operation, the cutting insert comprising:
- a substrate and a wear-resistant coating scheme wherein the wear-resistant coating scheme comprising;
a mediate multi-periodicity nanolayer coating scheme containing titanium, aluminum, chromium and nitrogen; and
the mediate multi-periodicity nanolayer coating scheme comprising a plurality of sets of alternating layer arrangements wherein each one of the alternating layer arrangements comprises a base layer comprising titanium, aluminum and nitrogen and a nanolayer region comprising a plurality of sets of alternating nanolayers wherein each set of alternating nanolayers comprises one nanolayer comprising aluminum, chromium, titanium and nitrogen and another nanolayer comprising aluminum, chromium, titanium and nitrogen, and the base layer having a base layer thickness and the nanolayer region having a nanolayer region thickness wherein the base layer thickness is smaller than the nanolayer region thickness.
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Accused Products
Abstract
A coated article that includes a substrate and a wear-resistant coating scheme. The coated article may be a cutting insert shown to improve performance in chip-forming material removal operations or a wear-resistant component used in chipless forming operations. The wear-resistant coating scheme has an underlayer and top layer containing aluminum, chromium, and nitrogen. The coating scheme also includes a mediate multi-periodicity nanolayer coating scheme containing titanium, aluminum, chromium and nitrogen. The mediate multi-periodicity nanolayer coating scheme includes a plurality of sets of alternating layer arrangements. Each one of the alternating layer arrangements has a base layer comprising titanium, aluminum and nitrogen and a nanolayer region having a plurality of sets of alternating nanolayers. Each set of alternating nanolayers has one nanolayer having aluminum, chromium, titanium and nitrogen and another nanolayer having aluminum, chromium, titanium and nitrogen. The base layer has a base layer thickness and the nanolayer region has a nanolayer region thickness. The base layer thickness is smaller than the nanolayer region thickness.
40 Citations
23 Claims
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1. A coated cutting insert for use in a chipforming material removal operation, the cutting insert comprising:
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a substrate and a wear-resistant coating scheme wherein the wear-resistant coating scheme comprising; a mediate multi-periodicity nanolayer coating scheme containing titanium, aluminum, chromium and nitrogen; and the mediate multi-periodicity nanolayer coating scheme comprising a plurality of sets of alternating layer arrangements wherein each one of the alternating layer arrangements comprises a base layer comprising titanium, aluminum and nitrogen and a nanolayer region comprising a plurality of sets of alternating nanolayers wherein each set of alternating nanolayers comprises one nanolayer comprising aluminum, chromium, titanium and nitrogen and another nanolayer comprising aluminum, chromium, titanium and nitrogen, and the base layer having a base layer thickness and the nanolayer region having a nanolayer region thickness wherein the base layer thickness is smaller than the nanolayer region thickness. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13)
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14. A coated cutting insert for use in a chipforming material removal operation, the cutting insert comprising:
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a substrate and a wear-resistant coating scheme wherein the wear-resistant coating scheme comprising; a mediate multi-periodicity nanolayer coating scheme containing titanium, aluminum, chromium and X; the mediate multi-periodicity nanolayer coating scheme comprising a plurality of sets of alternating layer arrangements wherein each one of the alternating layer arrangements comprises a base layer comprising titanium, aluminum and X and a nanolayer region comprising a plurality of sets of alternating nanolayers wherein each set of alternating nanolayers comprises one nanolayer comprising aluminum, chromium, titanium and X and another nanolayer comprising aluminum, chromium, titanium and X; wherein X comprising any one of the following nitrogen, carbon, boron, carbon and nitrogen, boron and nitrogen, carbon and boron and nitrogen, nitrogen and oxygen, carbon and oxygen, boron and oxygen, carbon and nitrogen and oxygen, boron and nitrogen and oxygen, and carbon and boron and nitrogen and oxygen; and the base layer having a base layer thickness and the nanolayer region having a nanolayer region thickness wherein the base layer thickness is smaller than the nanolayer region thickness. - View Dependent Claims (15)
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17. A method of applying a coating scheme comprising the steps of:
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applying a mediate multi-periodicity nanolayer coating scheme containing titanium, aluminum, chromium and X, and the step of applying the mediate multi-periodicity nanolayer coating scheme comprising the steps of; applying a plurality of sets of alternating layer arrangements wherein application of each alternating layer arrangement comprising the steps of; applying a base layer comprising titanium, aluminum and X; and applying a nanolayer region comprising the steps of; applying a plurality of sets of alternating nanolayers comprising the steps of; applying one nanolayer comprising titanium, aluminum chromium, and X, and applying another nanolayer comprising aluminum, chromium, titanium and X. - View Dependent Claims (16, 18, 19)
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20. The method of applying a coating scheme according to claim 20 wherein X comprises any one of the following:
- nitrogen, carbon, boron, carbon and nitrogen, boron and nitrogen, carbon and boron and nitrogen, nitrogen and oxygen, carbon and oxygen, boron and oxygen, carbon and nitrogen and oxygen, boron and nitrogen and oxygen, and carbon and boron and nitrogen and oxygen.
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21. A coated article comprising:
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a substrate and a wear-resistant coating scheme wherein the wear-resistant coating scheme comprising; a mediate multi-periodicity nanolayer coating scheme containing titanium, aluminum, chromium and nitrogen; and the mediate multi-periodicity nanolayer coating scheme comprising a plurality of sets of alternating layer arrangements wherein each one of the alternating layer arrangements comprises a base layer comprising titanium, aluminum and nitrogen and a nanolayer region comprising a plurality of sets of alternating nanolayers wherein each set of alternating nanolayers comprises one nanolayer comprising aluminum, chromium, titanium and nitrogen and another nanolayer comprising aluminum, chromium, titanium and nitrogen, and the base layer having a base layer thickness and the nanolayer region having a nanolayer region thickness wherein the base layer thickness is smaller than the nanolayer region thickness. - View Dependent Claims (22, 23)
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Specification