ENERGY ABSORBER AND SYSTEM

• US 20090159384A1
• Filed: 12/19/2007
• Published: 06/25/2009
• Est. Priority Date: 12/19/2007
• Status: Abandoned Application

• Current Assignee: Sabic Innovative Plastics IP BV (Government of Saudi Arabia)
• Original Assignee: Sabic Innovative Plastics IP BV (Government of Saudi Arabia)
• Inventors: Chitteti, Ravi Kiran, Krishnamoorthy, Norasimhon, Nemoto, Takaaki
• Application Number:
  US11/960,015
• Publication Number:
  US 20090159384A1
• Time in Patent Office: Days
• US Class Current: 188/377
• CPC Class Codes: B60R 2021/0442 associated with the roof panel
• CPC Class Codes: B60R 21/04 Padded linings for the vehicle interior ; Energy absorbing structures associated with padded or non-padded linings

Abstract

Various embodiments of an energy absorber are included. In one embodiment, the energy observer includes a base, a top spaced apart from the base and a plurality of legs that extend from the top to the base and that are spatially arranged relative to one another with window openings interposed between them. In another embodiment, the interface of each of the plurality of legs that contact the top are vertically offset from the interface of each of the legs at the base. The present invention also provides for an energy absorber system that includes at least one energy absorber comprising at least one mating connector component that connects to another mating component of another energy absorber.

Claims

1. An energy absorber comprising:

a base;

a top spaced a distance from the base;

a plurality of legs each having a length which extends from the top to the base and which are spatially arranged with window openings interposed between the legs.

2. The energy absorber of claim 1, wherein at least one of the plurality of legs joins the top along a first vertical plane and joins the base along a second vertical plane which is different than the first vertical plane.

3. The energy absorber of claim 1, wherein the energy absorber comprises a plurality of sides defined by the top and the base, and each of the plurality of sides comprises at least one leg.

4. The energy absorber of claim 3, wherein each of the plurality of sides comprises one leg.

5. The energy absorber of claim 1, wherein the energy absorber comprises a plurality of sides defined by the top and the base, and each of the plurality of sides comprises a leg segment of a first leg and a leg segment of a second leg.

6. The energy absorber of claim 1, wherein the energy absorber comprises four sides defined by a rectangular top and a rectangular base, and each side comprises one leg.

7. The energy absorber of claim 1, wherein the energy absorber comprises four sides defined by a rectangular top and a rectangular base and each side comprises a leg segment of a first leg and a leg segment of a second leg.

8. The energy absorber of claim 1, wherein the cross-section of the legs varies along its length.

9. The energy absorber of claim 1, wherein a portion of at least one of the plurality of legs comprises a cross-section that is concave.

10. The energy absorber of claim 1, wherein a portion of at least one of the plurality of legs comprises a cross-section that is convex.

11. The energy absorber of claim 1, wherein a portion of at least one of the plurality of legs comprises a cross-section that is substantially planar.

12. The energy absorber of claim 1, wherein each of the plurality of legs comprises a rib.

13. The energy absorber of claim 1, wherein each of the plurality of legs comprises a first leg segment and a second leg segment which are oriented at an angle relative to one another.

14. The energy absorber of claim 1, wherein at least one of the plurality of legs comprises a first leg segment and a second leg segment which are oriented at an angle less than 180 degrees, relative to one another.

15. The energy absorber of claim 14, wherein only a portion of the at least one leg comprises a first leg segment and a second leg segment which are oriented at an angle which ranges from 45 degrees to 135 degrees, relative to one another.

16. The energy absorber of claim 15, wherein a portion of each of the plurality of legs is angled between the base and the top of the energy absorber.

17. The energy absorber of claim 1, wherein the top of the energy absorber has a plurality of sidewalls and each of the legs contacts a sidewall of the top.

18. The energy absorber of claim 1, wherein:

the top is a polygon comprising at least two sidewalls which meet at a corner to form a first angle; and

at least one of the plurality of legs has two leg segments which meet at a corner to form a second angle substantially equal to the first angle; and

the corner of at least one of the legs aligns and interfaces with the corner of the top.

19. The energy absorber of claim 18, wherein:

the base comprises internal sidewalls which define the base opening, the internal sidewalls meet at a corner to form a third angle substantially equal to the second angle between the corner of at least one of the legs; and

the corner of at least one of the legs aligns and interfaces with the corner of the base.

20. The energy absorber of claim 1, wherein the window openings between the plurality of legs extend from the top to the base.

21. The energy absorber of claim 1, wherein the legs are substantially equidistant from one another.

22. The energy absorber of claim 1, wherein the legs are substantially the same height.

23. The energy absorber of claim 1, wherein the bottom comprises an opening.

24. The energy absorber of claim 1, wherein the base comprises an opening and the area of the top is less than the area of the opening formed by the base.

25. The energy absorber of claim 24, wherein at least one of the window openings extends from the top to the base.

26. The energy absorber of claim 1, wherein each of the plurality of legs comprises a radius.

27. The energy absorber of claim 26, wherein the radius directs the leg inward to connect to the top of energy absorber.

28. The energy absorber of claim 26, wherein the radius extends outward to connect to the base of the energy absorber.

29. The energy absorber of claim 1, further comprising at least one mating connector member.

30. The energy absorber of claim 1, further comprising at least two mating connector members.

31. The energy absorber of claim 1, wherein the base comprises at least two mating connector members that are different.

32. The energy absorber of claim 29, wherein:

the base comprises the at least one mating connector member connected to a second mating connector member; and

the base is substantially free of surface protrusions when connected to a second connector member.

33. The energy absorber of claim 29, wherein:

the base comprises the at least one mating connector member connected to a second mating connector member; and

the base is substantially free of surface protrusions upon impact.

34. The energy absorber of claim 29, wherein:

the base comprises the at least one mating connector member connected to a second mating connector member; and

the base is a substantially planar surface.

35. The energy absorber of claim 30, wherein the at least one mating connector member is a mating member of a connector selected from the group of:

a flex finger interlock connector, a slide dovetail connector, a slide interlock connector, a combination interlock and slide dovetail connector, an interference fit interlock connector, a snap fit connector and combinations thereof.

36. The energy absorber of claim 1, further comprising at least one mating connector member which is a mating connector member of a flex finger interlock connector.

37. The energy absorber of claim 1, further comprising at least one mating connector member that is a mating connector member of a slide dovetail connector.

38. The energy absorber of claim 1, further comprising at least one mating connector member that is a mating connector member of a slide interlock connector.

39. The energy absorber of claim 1, further comprising at least one mating connector member which is a mating connector member of a combination interlock and slide dovetail connector.

40. The energy absorber of claim 1, further comprising at least one mating connector member that is a mating connector member of an interference fit interlock connector.

41. The energy absorber of claim 1, further comprising at least one mating connector member that is a mating connector member of a snap fit connector.

42. An energy absorber system comprising a first energy absorber of claim 1 which is connected to a second energy absorber.

43. The energy absorber system of claim 42, wherein:

the base of the first energy absorber comprises a first mating connector member;

the second energy absorber comprises a base comprising a second mating connector;

the first mating connector member is joined to the second mating connector member to form a base of the energy absorber system; and

the base of the energy absorber system is substantially free of surface protrusions.

44. The energy absorber system of claim 42, wherein:

the base of the first energy absorber comprises a first mating connector member;

the second energy absorber comprises a base comprising a second mating connector;

the first mating connector member is joined to the second mating connector member to form a base of the energy absorber system; and

the base of the energy absorber is substantially free of surface protrusions upon impact.