Waveguide Retroreflector And Method Of Fabricating The Same

• US 20090180511A1
• Filed: 01/16/2008
• Published: 07/16/2009
• Est. Priority Date: 01/16/2008
• Status: Active Grant

• Current Assignee: Lumentum Operations, LLC (Lumentum Holdings Inc.)
• Original Assignee: JDS Uniphase Corporation (Lumentum Holdings Inc.)
• Inventors: Muendel, Martin H.
• Granted Patent: US 7,746,914 B2
• Time in Patent Office: Days
• US Class Current: 372/99
• CPC Class Codes: G02B 6/2552 reshaping or reforming of light guides for coupling using thermal heating, e.g. tapering, forming of a lens on light guide ends
• CPC Class Codes: G02B 6/262 Optical details of coupling light into, or out of, or between fibre ends, e.g. special fibre end shapes or associated optical elements
• CPC Class Codes: H01S 3/06708 Constructional details of the fibre, e.g. compositions, cross-section, shape or tapering optical fibres as passive waveguides G02B6/02
• CPC Class Codes: H01S 3/08059 Constructional details of the reflector, e.g. shape mirrors in general G02B5/08; mountings for mirrors G02B7/18

Abstract

A waveguide retroreflector consists of an end cap with curved output surface attached to a waveguide such as optical fiber. The radius of curvature of the output surface of the end cap matches the length of the end cap so as to retro-reflect a substantial portion of radiation exiting the waveguide, back into the waveguide. A method of fabricating the waveguide retroreflector includes steps of splicing an end cap to a waveguide, heating the free flat surface of the end cap, so that surface tension changes the shape of the end cap to a convex shape due to surface tension, monitoring amount of light reflected off the surface being heated, and stopping applying the heat when the amount of the reflected light approaches a maximum value.

Claims

1. A waveguide retroreflector, comprising:

an optical waveguide having an end face;

an optical element bonded to said optical waveguide end face,

wherein the optical element is substantially free of voids and/or air spaces in a light transmitting region thereof, wherein said light transmitting region of the optical element has a length along a direction of light propagation in said region;

wherein the optical element has a convex end face having a radius of curvature at an end of the light transmitting region;

wherein said radius of curvature is between 80% and 120% of the length of the light transmitting region of the optical element, such that at least 5% of a light reflected from said convex end face is coupled back into the optical waveguide.

2. A waveguide retroreflector of claim 1, wherein the optical element is fused to the end face of the optical waveguide.

3. A waveguide retroreflector of claim 1, further comprising a thin film coating applied to the convex end face of the optical element, for modifying reflection coefficient of said end face.

4. A waveguide retroreflector of claim 3, wherein said thin film coating has a reflectivity between 1% and 5%.

5. A waveguide retroreflector of claim 3, wherein said thin film coating has a reflectivity between 5% and 25%.

6. A waveguide retroreflector of claim 3, wherein said coating has a reflectivity between 25% and 100%.

7. A waveguide retroreflector of claim 2, wherein said optical element is a coreless section of fiber having a diameter between 95% and 105% of diameter of said optical waveguide.

8. waveguide retroreflector of claim 7, further comprising a thin film coating applied to the convex end face of the optical element.

9. A waveguide retroreflector of claim 8, wherein said coating has a reflectivity between 1% and 5%.

10. A waveguide retroreflector of claim 8, wherein said coating has a reflectivity between 5% and 25%.

11. A waveguide retroreflector of claim 8, wherein said coating has a reflectivity between 25% and 100%.

12. A fiber laser resonator cavity, comprising:

an optical waveguide having an active section for light amplification;

a waveguide retroreflector of claim 1 fused to said optical waveguide.

13. A fiber laser resonator cavity, comprising:

an optical waveguide having an active section for light amplification;

a waveguide retroreflector of claim 3 fused to said optical waveguide.

14. A fiber laser resonator cavity, comprising:

an optical waveguide having an active section for light amplification;

a waveguide retroreflector of claim 7 fused to said optical waveguide.

15. A fiber laser resonator cavity, comprising:

an optical waveguide having an active section for light amplification;

a waveguide retroreflector of claim 8 fused to said optical waveguide.

16. A method for fabricating a waveguide retroreflector, comprising:

a) providing an end cap affixed to an optical waveguide, wherein said end cap contains substantially homogeneous material, wherein said end cap has a length between two first and second opposing and substantially flat end faces, and wherein the first end face is fused to an end of said waveguide;

b) irradiating a second end of the waveguide with light such that the light is transmitted by the waveguide into the end cap;

c) measuring a fraction of said light reflected from the second end face of the end cap and coupled back into the waveguide;

d) applying sufficient amount of heat to said second end face, so that surface tension changes the shape of the flat second end face so as to form a convex shaped end having a radius of curvature;

e) repeating steps c) and d) until the radius of curvature of said convex shape becomes between 80% and 120% of the length of the end cap;

wherein proximity of said radius of curvature to said length of the end cap is determined from the value of said fraction of light, compared to a maximum value of said fraction of light.

17. A method for fabricating a waveguide retroreflector of claim 16, wherein the end cap is oriented vertically with respect to gravity in order to avoid distortion of the softened second end face by said gravity.

18. A method for fabricating a waveguide retroreflector of claim 16, wherein a thermal inertia of the end cap is accounted for by measuring a rate of change of the fraction of light, and stopping applying the heat before the fraction of light reaches its maximum, as to account for said thermal inertia of the end cap.

19. A method for fabricating a waveguide retroreflector of claim 16, wherein:

an effect of thermal inertia of the end cap is minimized by applying said heat in short bursts having a burst duration time;

wherein the burst duration time is smaller than a time of continuous heat application, required to soften the end face of the end cap as to form the convex shaped end.

20. A method for fabricating a waveguide retroreflector of claim 16, further providing a step of filtering out infrared radiation, generated by the heated second face of the end cap, such that said thermal radiation does not affect the measurement of said fraction of light.

21. A method for fabricating a waveguide retroreflector of claim 16, wherein measuring of said fraction of light is performed by using a photodiode.

22. A method for fabricating a waveguide retroreflector of claim 16, further comprising separating the light irradiating the second end face from the light reflected from said end face by using a fiber splitter/coupler.

23. A method for fabricating a waveguide retroreflector of claim 16, further comprising separating the light irradiating the second end face from the light reflected from said end face by using a fused fiber splitter/coupler.

24. A method for fabricating a waveguide retroreflector of claim 16, further comprising separating the light irradiating the second end face from the light reflected from said end face by using a fiber coupled circulator.

25. A fiber laser resonator cavity, comprising:

an optical waveguide, having;

first, an active section, and second, an end face;

an optical element bonded to said end face of the optical waveguide;

wherein the optical element is substantially free of voids and/or air spaces in a light transmitting region thereof;

wherein the optical element has an end face located at an end of the light transmitting region;

wherein said end face of the optical element is shaped to be perpendicular to the ray fan of a light emitted by the active section of the optical waveguide, said light impinging onto the end face of the optical element after having passed through the light transmitting region thereof.