Control loop and method of creating a process model therefor

• US 20090182441A1
• Filed: 01/14/2009
• Published: 07/16/2009
• Est. Priority Date: 01/15/2008
• Status: Abandoned Application

• Current Assignee: Steag Powitec GmbH (KSBG Kommunale Beteiligungsgesellschaft GmbH & Company KG)
• Original Assignee: Powitec Intelligent Technologies GmbH
• Inventors: Stephan, Volker, Wintrich, Franz
• Application Number:
  US12/319,950
• Publication Number:
  US 20090182441A1
• Time in Patent Office: Days
• US Class Current: 700/44
• CPC Class Codes: F23N 2223/40 Simulation
• CPC Class Codes: F23N 2223/42 Function generator
• CPC Class Codes: F23N 5/00 Systems for controlling combustion regulating fuel supply F23N1/00, regulating air supply or draught F23N3/00

Abstract

In a control loop for regulating a combustion process in a plant having a controlled system for converting material by way of the combustion, with at least one flame body being formed, the control loop having at least one observation device for imaging the flame body and further sensors to determine the state variables describing the state of the system in the plant, at least one regulator and/or a computer to evaluate the state variables and select suitable actions based on a process model, and adjustment devices for at least the supply of material and/or air that can be controlled by the actions, the process model provides specialized function approximators for various process dynamics, one of which function approximators is selected by a selector, and a regulator assigned to the selected function approximator is used to regulate the control loop.

Claims

1. A control loop for regulating a combustion process in a plant having a controlled system for converting material by way of the process so that at least one flame body is formed, the control loop comprising:

sensors for determining state variables that describe a state of the system in the plant, wherein the sensors include at least one observation device for imaging at least the flame body;

a plurality of function approximators respectively specialized for different process dynamics;

a selector for selecting a function approximator of the plurality of function approximators;

a regulator assigned to the selected function approximator for evaluating the state variables and selecting suitable actions; and

at least one adjustment device for being controlled by the actions for supplying at least one supplied material to the process, wherein the at least one supplied material is selected from the group consisting of the material that is for being converted by the process and at least oxygen.

2. The control loop according to claim 1, wherein the selector uses selection criteria for selecting the selected function approximator, and the selection criteria is a minimal prediction error, so that the selector selects the selected function approximator on the basis of the minimal prediction error.

3. The control loop according to claim 2, wherein the minimal prediction error of the selected function approximator is calculated as a difference between:

a prediction of state variables by the selected function approximator, and

current values of the state variables.

4. The control loop according to claim 1, wherein use of the selected function approximator is checked at predetermined time intervals on the basis of a selection criteria used for selecting the selected function approximator.

5. The control loop according to claim 1, wherein the plant is adapted for performing at least one operation selected from the group consisting of generating power, incinerating waste, and making cement.

6. The control loop according to claim 1, comprising a computer, wherein:

the sensors and the adjustment device are connected to the computer; and

the plurality of function approximators and the selector are software modules executed by the computer.

7. A method for at least creating a process model that is for being used in a control loop for regulating a combustion process in a plant having a controlled system for converting material by way of the combustion process, the method comprising:

determining state variables that describe a state of the system in the plant;

specializing a plurality of function approximators respectively for different dynamics of the combustion process, including training the plurality of function approximators respectively to different time ranges; and

then selecting a function approximator of the plurality of function approximators.

8. The method according to claim 7, comprising the following steps that occur before the training of the plurality of function approximators respectively to the different time ranges:

selecting the plurality of function approximators;

subdividing an overall time range of time-dependent data available for training purposes into the different time ranges, and

then respectively assigning the plurality of function approximators to the different time ranges.

9. The method according to claim 7, comprising the following step that occurs after the training of the plurality of function approximators respectively to the different time ranges:

testing the plurality of function approximators over the overall time range.

10. The method according to claim 9, wherein the testing of the plurality of function approximators over the overall time range comprises calculating prediction errors respectively for the plurality of function approximators.

11. The method according to claim 10, wherein the calculating of the prediction errors respectively for the plurality of function approximators comprises calculating for each of the plurality of function approximators a difference between:

(a) a prediction of state variables by the function approximator, and

(b) current values of the state variables.

12. The method according to claim 10, comprising determining time ranges respectively in which the plurality of function approximators have achieved the smallest prediction errors, and assigning the determined time ranges respectively to the plurality of function approximators.

13. The method according to claim 12, comprising performing a check to determine whether the determined time ranges are undergoing change.

14. The method according to claim 13, comprising retraining the function approximators in response to determining that the determined time ranges are undergoing change.

15. The method according to claim 13, comprising determining that a converged state has been reached in response to determining that the determined time ranges are not undergoing substantial change.

16. The method of claim 7, further comprising using a regulator, which is assigned to the selected function approximator, to evaluate the state variables and select suitable actions, wherein the actions are for controlling at least one adjustment device for supplying at least one supplied material to the combustion process, and the at least one supplied material is selected from the group consisting of the material that is for being converted by the combustion process and at least oxygen.

17. The method according to claim 7, wherein:

the determining of the state variables comprises using sensors for determining the state variables; and

the using of the sensors comprises using at least one observation device for imaging at least one flame body of the combustion.

18. The method according to claim 7, wherein:

the selecting of the function approximator comprises using selection criteria;

the selection criteria comprises a minimal prediction error;

the method comprises determining the minimal prediction error of the selected function approximator; and

the determining of the minimal prediction error of the selected function approximator comprises calculating a difference between

(a) a prediction of state variables by the selected function approximator, and

(b) current values of the state variables.

19. The method according to claim 18, comprising checking usage of the selected function approximator at predetermined time intervals on the basis of the selection criteria.

20. A computer-readable medium having computer-executable instructions for performing the method of claim 7.