SYSTEM AND APPARATUS FOR LOCATING AND AVOIDING AN UNDERGROUND OBSTACLE

• US 20090183917A1
• Filed: 11/16/2006
• Published: 07/23/2009
• Est. Priority Date: 11/16/2005
• Status: Abandoned Application

• Current Assignee: Charles Machine Works Incorporated The
• Original Assignee: Charles Machine Works Incorporated The
• Inventors: Salas, Monika E.B., Self, Kelvin P., Sharp, Richard F.
• Application Number:
  US11/560,785
• Publication Number:
  US 20090183917A1
• Time in Patent Office: Days
• US Class Current: 175/40
• CPC Class Codes: E21B 47/022 of the borehole, e.g. using geomagnetism
• CPC Class Codes: E21B 7/046 horizontal drilling drilling with mechanical conveying means E21B7/003

Abstract

A method and apparatus for detecting and avoiding an underground object during a horizontal directional drilling operation. The apparatus comprises a boring tool with a ground penetrating radar detection system. The boring tool is operatively connected to a drill string and advanced through the earth to create a borehole. The radar detection system includes at least one transmitter, at least one detector, and a processor. The transmitter is located on a surface of the boring tool and is adapted to transmit electromagnetic waves. At least one detector is located on the surface of the boring tool, and detects the electromagnetic waves reflected by underground objects. The processor determines the location of the underground object from characteristics of the reflected waves. Using this information, the drill string may be pulled back up the borehole or redirected to avoid the object. The boring tool may be caused to breakout of the existing borehole using a pivoting boring tool. Alternatively, a shoe protruding from the boring tool may be engaged to push the boring tool into an opposite wall of the borehole.

Claims

1-17. -17. (canceled)

18. An apparatus for redirecting a drill string from an existing bore hole, the apparatus comprising:

a boring tool, having a first end connectable to a drill string, a second end comprising a cutting head, and a midsection; and

a shoe, operatively connected to the midsection of the boring tool, the shoe adapted to be extended from the midsection of the boring tool.

19. The apparatus of claim 18 wherein the cutting head comprises a slant-faced drill head.

20. A downhole tool for use in directional drilling, the downhole tool comprising:

a housing connectable to a drill string;

po1 a drill head pivotally connected to the housing; and

a rotation assembly, supported by the housing, the rotation assembly adapted to pivot the drill head relative to the housing, such that the drill head is forced into a wall of an existing borehole.

21. An apparatus for redirecting a drill string from an existing borehole, the apparatus comprising:

a housing supported on the drill string;

a drill bit operatively connected to the housing; and

a redirection assembly adapted to force the drill bit into a wall of an existing borehole.

22. The apparatus of claim 21 further comprising an underground object locating system.

23. The apparatus of claim 22, wherein the underground object locating system comprises:

at least one transmitter located proximate the drill bit, wherein said transmitter is adapted to transmit electromagnetic waves;

at least one receiver located proximate the drill bit, wherein said receiver is adapted to detect electromagnetic waves reflected from underground objects; and

a processor adapted to determine a location of the underground object using the waves detected by the receiver.

24. The apparatus of claim 23 wherein the at least one transmitter transmits ground penetrating radar.

25. The apparatus of claim 21 wherein the redirection assembly comprises:

a shoe operatively connected to the housing; and

an extension assembly operatively connected to the shoe;

wherein the extension assembly operates to extend the shoe from the housing.

26. The apparatus of claim 25 wherein the extension assembly comprises a piston.

27. The apparatus of claim 25 wherein the drill bit comprises a slant-faced bit.

28. The apparatus of claim 27 wherein the shoe is extended from the housing proximate the slant-faced side of the drill bit.

29. The apparatus of claim 25 further comprising an underground object locating system.

30. The apparatus of claim 29, wherein the underground object locating system comprises:

at least one transmitter located proximate the drill bit, wherein said transmitter is adapted to transmit electromagnetic waves;

at least one receiver located proximate the drill bit, wherein said receiver is adapted to detect electromagnetic waves reflected from underground objects; and

a processor adapted to determine a location of the underground object using the waves detected by the receiver.

31. The apparatus of claim 21 wherein the redirection assembly comprises a rotation assembly supported by the housing, wherein the rotation assembly is adapted to pivot the drill bit relative to the housing.

32. The apparatus of claim 31 wherein the drill bit comprises a slant-faced bit.

33. The apparatus of claim 31 further comprising an underground object locating system.

34. The apparatus of claim 33, wherein the underground object locating system comprises:

at least one transmitter located proximate the drill bit, wherein said transmitter is adapted to transmit electromagnetic waves;

at least one receiver located proximate the drill bit, wherein said receiver is adapted to detect electromagnetic waves reflected from underground objects; and

a processor adapted to determine a location of the underground object using the waves detected by the receiver.

35. The apparatus of claim 31 wherein the rotation assembly comprises:

a gearhead supported in the housing;

a cam mechanism operatively coupled to the gearhead and the drill bit; and

a pivot pin adapted to rotatably connect the housing to the drill bit; and

wherein rotation of the gearhead causes the cam mechanism to pivot the drill bit about the pivot pin.

36. A method for redirecting a drill string from an existing borehole, the method comprising:

pulling back the drill string a predetermined distance in the borehole;

pivoting the a drill bit at an end of the drill string such that the drill bit is forced into a wall of the borehole; and

advancing the drill string without rotation so the drill bit exits the borehole through the wall of the borehole.

37. The method of claim 36 further comprising advancing and rotating the drill string so a new borehole is created.