STEREOLITHOGRAPHY APPARATUS

• US 20090196946A1
• Filed: 12/03/2008
• Published: 08/06/2009
• Est. Priority Date: 12/04/2007
• Status: Active Grant

• Current Assignee: Jjjammd, LLC
• Original Assignee: Sony Corporation (Sony Group Corp.)
• Inventors: Honda, Katsuhisa, Kihara, Nobuhiro, Kuzusako, Junichi
• Granted Patent: US 8,142,179 B2
• Time in Patent Office: Days
• US Class Current: 425/171
• CPC Class Codes: B29C 64/124 using layers of liquid which are selectively solidified
• CPC Class Codes: B29C 64/135 the energy source being concentrated, e.g. scanning lasers or focused light sources
• CPC Class Codes: B33Y 30/00 Apparatus for additive manufacturing; Details thereof or accessories therefor

Abstract

A stereolithography apparatus that is configured to fabricate a three-dimensional model by forming a cured layer by irradiating an interface of a photocurable resin with light corresponding to sectional data of the three-dimensional model and stacking the cured layers includes a container holding the photocurable resin and having a constraining window configured to constrain the interface of the photocurable resin; a vertical movement table movable in a vertical direction orthogonal to the interface of the photocurable resin; an optical system configured to form the cured layer between the vertical movement table and the constraining window by irradiating the interface of the photocurable resin with light through the constraining window; and a position constraining mechanism configured to substantially flatten the constraining window by applying a force to the constraining window from the outside of the container when the cured layer is formed by the optical system.

Claims

1. A stereolithography apparatus configured to fabricate a three-dimensional model by forming a cured layer by irradiating an interface of a photocurable resin with light corresponding to sectional data of the three-dimensional model and staking the cured layer, the stereolithography apparatus comprising:

a container holding the photocurable resin and having a constraining window configured to constrain the interface of the photocurable resin;

a vertical movement table movable in a vertical direction orthogonal to the interface of the photocurable resin;

an optical system configured to form the cured layer between the vertical movement table and the constraining window by irradiating the interface of the photocurable resin with light through the constraining window; and

a position constraining mechanism configured to substantially flatten the constraining window by applying a force to the constraining window from the outside of the container when the cured layer is formed by the optical system.

2. The stereolithography apparatus according to claim 1, further comprising:

a parallel movement table configured to move a rectangular area in a parallel direction parallel to the interface of the photocurable resin when the optical system emits light to the interface of the photocurable resin in predetermined units of the rectangular area,

wherein the parallel movement table scans the rectangular area in the parallel direction by moving the rectangular area in the parallel direction, and

wherein the position constraining mechanism substantially flattens an area on the constraining window corresponding to the rectangular area when the rectangular area is irradiated with light emitted from the optical system, and the position constraining mechanism does not apply force from the outside of the container to the constraining window when the parallel movement table is moved.

3. The stereolithography apparatus according to claim 1, further comprising:

pressure detecting means for detecting pressure applied to the vertical movement table; and

contact detecting means for detecting contact between the vertical movement table and the constraining window on the basis of a change in pressure detected by the pressure detecting means,

wherein, when staking the cured layer, the vertical movement table moves in the vertical direction with reference to a position of the vertical movement table in the vertical direction when contact is detected by the contact detecting means.

4. The stereolithography apparatus according to claim 3,

wherein the contact detecting means detects separation of the cured layer from the constraining window based on a change in pressure detected by the pressure detecting means, and

wherein, when the cured layer is formed, the cured layer is separated from the constraining window by moving the vertical movement table in the vertical direction until separation is detected by the contact detecting means.

5. The stereolithography apparatus according to claim 1, further comprising:

measuring means for measuring a distance from the constraining window to the vertical movement table in the vertical direction,

wherein, when stacking the cured layer, the vertical movement table moves in the vertical direction on the basis of a measurement result of the measuring means.

6. A stereolithography apparatus configured to fabricate a three-dimensional model by forming a cured layer by irradiating an interface of a photocurable resin with light corresponding to sectional data of the three-dimensional model and stacking the cured layer, the stereolithography apparatus comprising:

a container holding the photocurable resin and having a constraining window configured to constrain the interface of the photocurable resin;

a vertical movement table movable in a vertical direction orthogonal to the interface of the photocurable resin;

an optical system configured to form the cured layer between the vertical movement table and the constraining window by irradiating the interface of the photocurable resin with light through the constraining window;

pressure detecting means for detecting pressure applied to the vertical movement table; and

contact detecting means for detecting contact between the vertical movement table and the constraining window on the basis of a change in pressure detected by the pressure detecting means,

wherein, when stacking the cured layer, the vertical movement table moves in the vertical direction with reference to a position of the vertical movement table in the vertical direction when contact is detected by the contact detecting means.

7. A stereolithography apparatus configured to fabricate a three-dimensional model by forming a cured layer by irradiating an interface of a photocurable resin with light corresponding to sectional data of the three-dimensional model and stacking the cured layer, the stereolithography apparatus comprising:

a container holding the photocurable resin and having a constraining window configured to constrain the interface of the photocurable resin;

a vertical movement table movable in a vertical direction orthogonal to the interface of the photocurable resin;

an optical system configured to form the cured layer between the vertical movement table and the constraining window by irradiating the interface of the photocurable resin with light through the constraining window;

a pressure detecting unit configured to detect pressure applied to the vertical movement table; and

a contact detecting unit configured to detect contact between the vertical movement table and the constraining window on the basis of a change in pressure detected by the pressure detecting means,

wherein, when stacking the cured layer, the vertical movement table moves in the vertical direction with reference to a position of the vertical movement table in the vertical direction when contact is detected by the contact detecting means.