STACK TYPE BATTERY

• US 20090197160A1
• Filed: 02/02/2009
• Published: 08/06/2009
• Est. Priority Date: 01/31/2008
• Status: Abandoned Application

• Current Assignee: Sanyo Electric Company Limited (Panasonic Holdings Corporation)
• Original Assignee: Sanyo Electric Company Limited (Panasonic Holdings Corporation)
• Inventors: FUJIWARA, Masayuki, MAEDA, Hitoshi, FUNAHASHI, Atsuhiro, SHINYASHIKI, Yoshitaka
• Application Number:
  US12/364,146
• Publication Number:
  US 20090197160A1
• Time in Patent Office: Days
• US Class Current: 429/146
• CPC Class Codes: H01M 10/0413 Large-sized flat cells or batteries for motive or stationary systems with plate-like electrodes
• CPC Class Codes: H01M 50/466 U-shaped, bag-shaped or folded
• CPC Class Codes: H01M 50/528 Fixed electrical connections, i.e. not intended for disconnection
• CPC Class Codes: H01M 50/536 characterised by the method of fixing the leads to the electrodes, e.g. by welding
• CPC Class Codes: H01M 50/54 Connection of several leads or tabs of plate-like electrode stacks, e.g. electrode pole straps or bridges
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A stack type battery has a stacked electrode assembly (10) disposed in a reduced pressure condition in an accommodating space within a square-shaped laminate battery case (25) formed by melt-bonding peripheral edges of two laminate films (28) to each other. A positive electrode current collector terminal (15) is joined to positive electrode current collector tabs (11) being overlapped with each other, and a negative electrode current collector terminal (16) is joined to the negative electrode current collector tabs (12) being overlapped with each other. An insulative spacer (30) for compressing welded portions (36) between the positive and negative electrode current collector tabs (11, 12) and the positive and negative electrode current collector terminals (15, 16) is disposed in a tab-connecting space existing between the stacked electrode assembly (10) and an inner face of the laminate battery case (25) from which the positive and negative electrode current collector terminals (15, 16) protrude. An inward displacement restricting protrusion (31) for restricting inward displacement of the positive and negative electrode current collector terminals (15, 16) is provided at a location of the spacer (30) that corresponds to a region between the positive and negative electrode current collector terminals (15, 16).

Claims

1. A stack type battery comprising:

a stacked electrode assembly comprising a plurality of positive electrode plates having respective positive electrode current collector tabs extending outwardly therefrom, a plurality of negative electrode plates having respective negative electrode current collector tabs extending outwardly therefrom, and separators, the positive electrode plates and the negative electrode plates being alternately stacked one upon the other with the separators interposed therebetween;

a square-shaped laminate battery case, for enclosing the stacked electrode assembly and an electrolyte solution in an accommodating space therein, being formed by welding peripheral edges of one or more laminate films each comprising a metal layer and a plastic layer;

a positive electrode current collector terminal joined to the positive electrode current collector tabs being overlapped with each other and a negative electrode current collector terminal joined to the negative electrode current collector tabs being overlapped with each other, the positive and negative electrode current collector terminals protruding from one side of the laminate battery case in a separated manner with respect to its center line; and

at least one insulative spacer, for compressing respective joined portions between the positive and negative electrode current collector tabs and the positive and negative electrode current collector terminals, the at least one insulative spacer being disposed in a tab-connecting space, the tab-connecting space being between an inner face of the laminate battery case through which the positive and negative electrode current collector terminals protrude and a face of the stacked electrode assembly from which the positive and negative electrode current collector tabs protrude, and having an inward displacement restricting protrusion, for restricting inward displacement of the positive and negative electrode current collector terminals, being provided at a location of the spacer corresponding to a region between the positive and negative electrode current collector terminals.

2. The stack type battery according to claim 1, wherein the spacer has a shape such that it fills up the tab-connecting space excluding a region in which the positive and negative electrode current collector tabs are overlapped.

3. The stack type battery according to claim 1, wherein the spacer is made of a material that is resistant to the electrolyte solution and is capable of reserving the electrolyte solution.

4. The stack type battery according to claim 1, wherein the spacer has an outer shell portion and an electrolyte reserving portion disposed in the outer shell portion, the outer shell portion being made of a material that is resistant to the electrolyte solution while the electrolyte reserving portion being made of a material that is resistant to the electrolyte solution and is capable of reserving the electrolyte solution, and the outer shell portion having an electrolyte supply port for supplying the electrolyte solution reserved in the electrolyte reserving portion to the stacked electrode assembly.

5. The stack type battery according to claim 4, wherein the electrolyte supply port is provided in a direction toward the stacked electrode assembly.

6. The stack type battery according to claim 1, wherein:

the one or more laminate films comprise two laminate films, each of the laminate films having an accommodating recessed portion that constitutes the accommodating space;

the positive electrode current collector tabs and the positive electrode current collector terminal are joined to each other with the positive electrode current collector tabs being overlapped on both sides of the positive electrode current collector terminal while the negative electrode current collector tabs and the negative electrode current collector terminal are joined to each other with the negative electrode current collector tabs being overlapped on both sides of the negative electrode current collector terminal; and

the at least one insulative spacer comprises two insulative spacers disposed in respective tab-connecting spaces existing between the laminate battery case and the positive and negative electrode current collector tabs.

7. The stack type battery according to claim 6, wherein one of the spacers has a first positioning protrusion and the other one of the spacers has a first positioning hole.

8. The stack type battery according to claim 1, wherein the one or more laminate films comprise two laminate films, only one of the laminate films having an accommodating recessed portion that constitutes the accommodating space;

the positive electrode current collector tabs and the positive electrode current collector terminal are joined to each other with the positive electrode current collector tabs being overlapped on only one side of the positive electrode current collector terminal while the negative electrode current collector tabs and the negative electrode current collector terminal are joined to each other with the negative electrode current collector tabs being overlapped on only one side of the negative electrode current collector terminal; and

the spacer is disposed only in the tab-connecting space existing between the laminate battery case and the positive and negative electrode current collector tabs.

9. The stack type battery according to claim 1, wherein the stacked electrode assembly has a thickness of 5 mm or greater with respect to its stacking direction.

10. The stack type battery according to claim 1, wherein a positive electrode active material of the positive electrode plates and a negative electrode active material of the negative electrode plates comprise a material capable of intercalating and deintercalating lithium.

11. The stack type battery according to claim 1, wherein:

the spacer has substantially the same length as the dimension of the width of the stacked electrode assembly;

both ends of the spacer exist at substantially the same locations as both side faces of the stacked electrode assembly;

the positive and negative electrode current collector terminals have second positioning holes respectively formed therein; and

the spacer has second positioning protrusions at locations corresponding to the second positioning holes.

12. The stack type battery according to claim 11, wherein the spacer has an outward displacement restricting protrusion, for restricting outward displacement of the positive and negative electrode current collector terminals, being provided at a further outward position than a contact position of the spacer and the positive and negative electrode current collector terminals.

13. The stack type battery according to claim 11, wherein:

the positive electrode current collector tabs and the positive electrode current collector terminal are joined to each other with the positive electrode current collector tabs being overlapped on both sides of the positive electrode current collector terminal while the negative electrode current collector tabs and the negative electrode current collector terminal are joined to each other with the negative electrode current collector tabs being overlapped on both sides of the negative electrode current collector terminal;

the at least one insulative spacer comprises two insulative spacers disposed in respective tab-connecting spaces existing between the laminate battery case and the positive and negative electrode current collector tabs;

one of the spacers has the second positioning protrusion, and the other one of the spacers has a third positioning hole in which the second positioning protrusion fits.

14. The stack type battery according to claim 11, wherein the positive electrode current collector tabs and the positive electrode current collector terminal are joined to each other with the positive electrode current collector tabs being overlapped on only one side of the positive electrode current collector terminal while the negative electrode current collector tabs and the negative electrode current collector terminal are joined to each other with the negative electrode current collector tabs being overlapped on only one side of the negative electrode current collector terminal;

and the spacer is disposed only in the tab-connecting space existing between the laminate battery case and the positive and negative electrode current collector tabs.

15. A stack type battery comprising:

a stacked electrode assembly comprising a plurality of positive electrode plates having respective positive electrode current collector tabs extending outwardly therefrom, a plurality of negative electrode plates having respective negative electrode current collector tabs extending outwardly therefrom, and separators, the positive electrode plates and the negative electrode plates being alternately stacked one upon the other with the separators interposed therebetween;

a square-shaped laminate battery case, for enclosing the stacked electrode assembly and an electrolyte solution in an accommodating space therein, being formed by welding peripheral edges of one or more laminate films each comprising a metal layer and a plastic layer;

a positive electrode current collector terminal joined to the positive electrode current collector tabs being overlapped with each other and a negative electrode current collector terminal joined to the negative electrode current collector tabs being overlapped with each other, the positive and negative electrode current collector terminals protruding from one side of the laminate battery case in a separated manner with respect to its center line; and

at least one insulative spacer being disposed in a tab-connecting space, the tab-connecting space being between an inner face of the laminate battery case through which the positive and negative electrode current collector terminals protrude and a face of the stacked electrode assembly from which the positive and negative electrode current collector tabs protrude, the at least one insulative spacer having substantially the same length as the dimension of the width of the stacked electrode assembly and both ends of the spacer existing at substantially the same locations as both side faces of the stacked electrode assembly; and

the positive and negative electrode current collector terminals having second positioning holes respectively formed therein; and

the spacer having second positioning protrusions at locations corresponding to the second positioning holes.

16. The stack type battery according to claim 15, wherein the spacer has an inward displacement restricting protrusion, for restricting inward displacement of the positive and negative electrode current collector terminals, being provided at a location corresponding to a region between the positive and negative electrode current collector terminals.

17. The stack type battery according to claim 15, wherein the spacer has an outward displacement restricting protrusion, for restricting outward displacement of the positive and negative electrode current collector terminals, being provided at a further outward position than a contact position of the spacer and the positive and negative electrode current collector terminals.

18. The stack type battery according to claim 15, wherein:

the positive electrode current collector tabs and the positive electrode current collector terminal are joined to each other with the positive electrode current collector tabs being overlapped on both sides of the positive electrode current collector terminal while the negative electrode current collector tabs and the negative electrode current collector terminal are joined to each other with the negative electrode current collector tabs being overlapped on both sides of the negative electrode current collector terminal;

the at least one insulative spacer comprises two insulative spacers disposed in respective tab-connecting spaces existing between the laminate battery case and the positive and negative electrode current collector tabs;

one of the spacers has the second positioning protrusion, and the other one of the spacers has a second positioning hole in which the second positioning protrusion fits.

19. The stack type battery according to claim 15, wherein the positive electrode current collector tabs and the positive electrode current collector terminal are joined to each other with the positive electrode current collector tabs being overlapped on only one side of the positive electrode current collector terminal while the negative electrode current collector tabs and the negative electrode current collector terminal are joined to each other with the negative electrode current collector tabs being overlapped on only one side of the negative electrode current collector terminal;

and the spacer is disposed only in the tab-connecting space existing between the laminate battery case and the positive and negative electrode current collector tabs.