RADIO FREQUENCY (RF) ANTENNA CONTAINING ELEMENT AND METHODS OF MAKING THE SAME
First Claim
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1. A method of forming a radio frequency (RF) antenna containing element, the method comprising:
- providing a reinforced metal foil laminate comprising a metal foil layer bonded to a reinforcement layer, and a carrier layer bonded to the metal foil laminate;
cutting an antenna pattern through the metal foil laminate to the carrier layer; and
removing an undesired matrix portion of the reinforced metal foil laminate to provide a metal foil laminate antenna disposed on the carrier layer.
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Abstract
A radio frequency (RF) antenna containing element is provided. The RF antenna containing element includes a reinforced metal foil laminate antenna bonded to a carrier layer. The reinforced metal foil laminate antenna includes a metal foil layer bonded to a reinforcement layer. The reinforcement layer can mitigate tearing of the metal foil layer during formation of the antenna.
64 Citations
24 Claims
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1. A method of forming a radio frequency (RF) antenna containing element, the method comprising:
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providing a reinforced metal foil laminate comprising a metal foil layer bonded to a reinforcement layer, and a carrier layer bonded to the metal foil laminate; cutting an antenna pattern through the metal foil laminate to the carrier layer; and
removing an undesired matrix portion of the reinforced metal foil laminate to provide a metal foil laminate antenna disposed on the carrier layer. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12)
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13. A method of forming a radio frequency (RF) antenna containing element, the method comprising:
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providing a metal foil laminate having a metal foil layer bonded to a reinforcement layer; providing a carrier layer; patterning an antenna adhesive pattern to one of the reinforcement layer and carrier layer; laminating the carrier layer and the reinforcement layer; cutting an antenna pattern in registration with the antenna adhesive pattern through the metal foil laminate to the carrier layer; and removing an undesired matrix portion of the reinforced metal foil laminate to provide a metal foil laminate antenna disposed on the carrier layer. - View Dependent Claims (14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24)
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Specification