METHOD OF FORMING DIELECTRIC FILMS, NEW PRECURSORS AND THEIR USE IN SEMICONDUCTOR MANUFACTURING
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Abstract
Method of deposition on a substrate, of a metal containing dielectric film comprising a compound of the formula (I):
(M11-aM2a)ObNc, (I)
wherein 0≦a<1, 0<b≦3, 0≦c≦1, M1 represents a metal selected from (Hf), (Zr) and (Ti); and M2 represents a metal atom atoms, which comprises the following steps:
- A step a) of providing a substrate into a reaction chamber;
- A step (b) of vaporizing a M1 metal containing precursor of the formula (II):
(R1yOp)x(R2tCp)zM1R′4-x-z, (II)
wherein 0≦x≦3, preferably x=0 or 1, 0≦z≦3, preferably z=1 or 2, 1≦(x+z)≦4, 0≦y≦7, preferably y=2 0≦t≦5, preferably t=1, (R1yOp) represents a pentadienyl ligand, which is either unsubstituted or substituted; (R2tCp) represents a cyclopentadienyl (Cp) ligand, which is either unsubstituted or substituted, to form a first gas phase metal source;
- A step c) of introducing the first gas phase metal source in the reaction chamber, in order to provoke their contact with said substrate, to generate the deposition of a metal containing dielectric film comprising a compound of the formula (I) as hereinbefore defined, on said substrate. Compound the formula (II1):
(R2tCp)M1[N(R39)(R40)]3 (II1)
corresponding to the formula (II) as hereinabove defined in Claim 1, wherein x=0, z=1 and R′ represents the group N(R39)(R40).
113 Citations
35 Claims
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1-18. -18. (canceled)
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19. A method of deposition on a substrate, of at least one metal containing dielectric film comprising a compound of the formula (I):
-
(M11-aM2a)ObNc,
(1)wherein; 0≦
a<
1,0<
b≦
3, preferably 1.5≦
c b≦
2.5;0≦
c≦
1,M1 represents a metal selected from hafnium (Hf), zirconium (Zr) and titanium (Ti); and M2 represents a metal atom selected from magnesium (Mg), calcium (Ca), zinc (Zn), bore (B), aluminum (A), indium (In), silicon (Si), germanium (Ge), tin (Sn), hafnium (Hf), zirconium (Zr), titanium (Ti), vanadium (V), niobium (Nb), tantalum (Ta); and
the Lanthanides atoms, more particularly scandium (Sc), yttrium (Y) and lanthanum (La) and rare-earth metal atoms,which comprises the following steps; a step a) of providing a substrate into a reaction chamber; a step b) of vaporizing at least one M1 metal containing precursor of the formula (II);
(R1yOp)x(R2tCp)zM1R′
4-x-z
(II)wherein; M1 is as hereinabove defined; 0≦
x≦
3, preferably x=0 or 1;z=1 0≦
y≦
7, preferably y=20≦
t≦
5, preferably t=1;(R1yOp) represents a pentadienyl (Op) ligand, which is either unsubstituted or substituted by one or more R1 groups, y representing the number of substituting R1 groups on said pentadienyl ligand; (R2tCp) represents a cyclopentadienyl (Cp) ligand, which is either unsubstituted or substituted by one or more R2 groups, t representing the number of substituting R2 groups on said cyclopentadienyl ligand; R1 and R2 are identical or different and are independently selected from the group consisting of the chloro group, the linear or branched, alkyl groups having from one to four carbon atoms, the N-alkyl amino groups, wherein the alkyl group is linear or branched and has from one to four carbon atoms, the N,N-dialkyl amino groups, wherein each alkyl group, identical or different from the other, is linear or branched and has from one to four carbon atoms, the linear or branched alkoxy groups, having from one to four carbon atoms, the alkylsilylamides groups, the amidinates groups and the carbonyl group; R′
represents a ligand independently selected from the N-alkyl amino groups, wherein the alkyl group is linear or branched and has from one to four carbon atoms, the N,N-dialkyl amino groups, wherein each alkyl group, identical or different from the other, is linear or branched and has from one to four carbon atoms, the linear or branched alkoxy groups, having from one to four carbon atoms, the alkylsilyl amino groups wherein the alkyl group is linear or branched and has from one to four carbon atoms, the dialkylsilyl amino groups wherein each alkyl group, identical or different from the other, is linear or branched and has from one to four carbon atoms, the trialkylsilyl amino groups wherein each alkyl group, identical or different from the other, is linear or branched and has from one to four carbon atoms, the amidinates groups and the carbonyl, being understood that, if said formula (II) comprises more than one R′
groups, each R1 may be identical or different one from another,to form a first gas phase metal source; optionally a step b′
) of vaporizing at least one M2 metal containing precursor, M2 being as hereinabove defined;
to form an optional second gas phase metal source;a step c) of introducing said first gas phase metal source and said optional second gas phase metal source, in the reaction chamber, in order to provoke their contact with said substrate, to generate the deposition of a metal containing dielectric film comprising a compound of the formula (I) as hereinbefore defined, on said substrate. - View Dependent Claims (20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34)
wherein;
0≦
x≦
3 and R3 represents a linear or branched hydrocarbon group having 1 to 6 carbon atoms;silanol derivative of the formula (III2);
Si(OH)x(OR4)4-x
(III2)wherein;
1≦
x≦
3 and R4 represents a linear or branched alkyl group, having 1 to 6 carbon atoms, preferably Si(OH)(OR4)3 and more preferably Si(OH)(OtBu)3;
aminosilane derivative of the formula (III3);
SiHx(NR5R6)4-x
(III3)wherein;
0≦
x≦
3 and R5 and R6 are identical or different and independently represents an hydrogen atom or a linear or branched alkyl having 1 to 6 carbon atoms, preferably SiH(NMe2)3 (TriDMAS);
SiH2(NHtBu)2 (BTBAS);
SiH2(NEt2)2 (BDEAS)) and mixtures thereof;aluminum derivatives, such as trimethylaluminum [Al(CH3)3], dimethyl aluminum hydride [AlH(CH3)2], alkoxyalane of the formula (IV1);
AlR8x(OR7)3-x
(IV1)wherein;
0≦
x≦
3 and R7 represents a linear or branched alkyl having 1 to 6 carbon atom, and R8, identical to or different from R7, represents an hydrogen atom, or preferably AlR9R10(OR7), with R9 and R10 identical or different, which independently represent an linear or branched alkyl having 1 to 6 carbon atoms, most preferably AlMe2(OiPr);amidoalane of the formula (IV2);
AlR11x(NR12R13)3-x
(IV2)wherein;
0≦
x≦
3 and R12 and R13 identical or different, represent an hydrogen atom or a linear or branched alkyl having 1 to 6 carbon atoms, and R11, identical to or different from R7 and, represents an hydrogen atom or a linear or branched alkyl having 1 to 6 carbon atoms;tantalum derivatives, such as;
Ta(OMe)5, Ta(OEt)5, Ta(NMe2)5, Ta(NEt2)5, Ta(NEt2)5, a tantalum derivative of the formula (V1);
Ta(OR14)4[O—
C(R15)(R16)—
CH2—
OR17]wherein R14, R15, R16 and R17, identical or different, independently represent an hydrogen atom or a linear or branched alkyl having 1 to 6 carbon atoms, preferably Ta(OEt)4(OCMe2CH2—
OMe) (TAT-DMAE), a tantalum derivative of the formula (V2);
Ta(OR18)4[O—
C(R19)(R20)—
CH2—
N(R21)(R22)]
(V2)wherein R18, R19, R20, R21 and R22, identical or different, independently represent an hydrogen atom or a linear or branched alkyl having 1 to 6 carbon atoms, a tatalum derivative of the formula (V3);
Ta(═
NR24)(NR25R26)3
(V3)wherein R24, R25 and R26, identical or different, independently represent an hydrogen atom or a linear or branched alkyl having 1 to 6 carbon atoms;
Niobium derivatives, such as Nb(OMe)5, Nb(OEt)5, Nb(NMe2)5, Nb(NEt2)4, Nb(NEt2)5, a niobium derivative of the formula (VI1);
Nb(OR27)4(O—
C(R28)(R29)—
CH2—
OR30)
(VI1)wherein R27, R28, R29 and R30, identical or different, independently represent an hydrogen atom or a linear or branched alkyl having 1 to 6 carbon atoms, preferably Nb(OEt)4(OCMe2CH2—
OMe) (NBT-DMAE), a niobium derivative of the formula (VI2);
Nb(OR31)4[O—
C(R32)(R33)—
CH2—
N(R34)(R35)]
(VI2)wherein R31, R32, R33, R34 and R35, identical or different, independently represent an hydrogen atom or a linear or branched alkyl having 1 to 6 carbon atoms, a niobium derivative of the formula (VI3);
Nb(═
NR36)(NR37R38)3
(VI3)wherein R36, R37 and R38, identical or different independently represent an hydrogen atom or a linear or branched alkyl having 1 to 6 carbon atoms; lanthanide derivatives, such as scandium derivatives, yttrium derivatives, cerium derivatives, praesidium derivatives, gadolinium derivatives or Nd derivatives, a derivative with at least one β
-diketonate ligand or at least a cyclopentadienyl ligand optionally substituted with one or several linear or branched alkyl groups having 1 to 6 carbon atoms;divalent metal derivatives, such as strontium (Sr), barium (Ba), magnesium (Mg), calcium (Ca) or zinc (Zn) derivatives, with at least one β
-diketonate ligand or at least a cyclopentadienyl ligand optionally substituted with one or several linear or branched alkyl groups having 1 to 6 carbon atoms;other metal derivatives such as tungsten (W), molybdenum (Mo), hafnium (Hf) or zirconium (Zr) derivatives, for example the alkoxy derivatives, the amino derivatives or adducts containing these species, being understood that said derivatives are not compounds of the formula (II) as hereinbefore defined.
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22. The method of claim 19, which further comprises:
A step d), wherein the at least one M1 metal containing precursor of the formula (II), and if necessary, the at least one M2 metal containing precursor, is mixed to at least one reactant specie prior to step c).
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23. The method of claim 19, which further comprises:
a step d′
) wherein the at least one M1 metal containing precursor of the formula (II) and if necessary, the at least one M2 metal containing precursor, is mixed to at least one reactant specie in the reaction chamber.
-
24. The method of claim 19, wherein the step b) consists of a step b1) of mixing at least one first metal containing precursor of the formula (II) together with at least a second of the following precursors:
- M1(NMe2)4, M1(NEt2)4, M1(NMeEt)4, M1(mmp)4, M1(OtBu)4, M1(OtBu)2(mmp)2 and mixtures thereof and a step (b2) of vaporizing said mixture.
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25. The method of claim 19, wherein the M1 metal containing precursor is of the formula (II1):
-
(R2tCP)M1[N(R39)(R40)]3
(II1)corresponding to the formula (II), wherein x=0, z=1 and R′
represents the group N(R39)(R40), wherein R39 and R40, identical or different, independently represent an hydrogen atom, a linear or branched alkyl group having from one to four carbon atoms, an alkylsilyl group, wherein the alkyl group is linear or branched and has from one to four carbon atoms, a dialkylsilyl group, wherein each alkyl group, identical or different from the other, is linear or branched and has from one to four carbon atoms or a trialkylsilyl group wherein each alkyl group, identical or different from the other, is linear or branched and has from one to four carbon atoms.
-
-
26. The method of claim 19 of deposition of a metal containing dielectric film comprising a compound of the formula (I1):
-
M1O2
(I1)corresponding to the formula (I), wherein a=0, b=2 and c=0, wherein the metal containing precursor of the formula (II) is selected from the group consisting of;
Zr(MeCp)(NMe2)3, Zr(EtCp)(NMe2)3, ZrCp(NMe2)3, Zr(MeCp)(NEtMe)3, Zr(EtCp)(NEtMe)3, ZrCp(NEtMe)3, Zr(MeCp)(NEt2)3, Zr(EtCp)(NEt2)3, ZrCp(NEt2)3, Zr(iPr2Cp)(NMe2)3, Zr(tBu2Cp)(NMe2)3, Hf(MeCp)(NMe2)3, Hf(EtCp)(NMe2)3, HfCp(NMe2)3, Hf(MeCp)(NEtMe)3, Hf(EtCp)(NEtMe)3, HfCp(NEtMe)3, Hf(MeCp)(NEt2)3, Hf(EtCp)(NEt2)3, HfCp(NEt2)3, Hf(iPr2Cp)(NMe2)3, Hf(tBu2Cp)(NMe2)3, and mixtures thereof.
-
-
27. The method of claim 19 of deposition of a metal containing dielectric film comprising a compound of the formula (I2):
-
M1ObNc,
(I2)corresponding to the formula (I), wherein a=0, 1.5≦
b≦
2.5 and 0<
c≦
0.5, wherein the metal containing precursor of the formula (II) is selected from the group consisting of;
Zr(MeCp)(NMe2)3, Zr(EtCp)(NMe2)3, ZrCp(NMe2)3, Zr(MeCp)(NEtMe)3, Zr(EtCp)(NEtMe)3, ZrCp(NEtMe)3, Zr(MeCp)(NEt2)3, Zr(EtCp)(NEt2)3, ZrCp(NEt2)3, Zr(iPr2Cp)(NMe2)3, Zr(tBu2Cp)(NMe2)3, Hf(MeCp)(NMe2)3, Hf(EtCp)(NMe2)3, HfCp(NMe2)3, Hf(MeCp)(NEtMe)3, Hf(EtCp)(NEtMe)3, HfCp(NEtMe)3, Hf(MeCp)(NEt2)3, Hf(EtCp)(NEt2)3, HfCp(NEt2)3, Hf(iPr2Cp)(NMe2)3, Hf(tBu2Cp)(NMe2)3 and mixture thereof.
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28. The method of claim 19 of deposition of a metal containing dielectric film comprising a compound of the formula (I3):
-
(M11-aM2a)Ob
(I3)corresponding to the formula (I), wherein 0≦
a<
1 and c=0, wherein the metal containing precursor of the formula (II) is selected from the group consisting of;
Zr(MeCp)(NMe2)3, Zr(EtCp)(NMe2)3, ZrCp(NMe2)3, Zr(MeCp)(NEtMe)3, Zr(EtCp)(NEtMe)3, ZrCp(NEtMe)3, Zr(MeCp)(NEt2)3, Zr(EtCp)(NEt2)3, ZrCp(NEt2)3, Zr(iPr2Cp)(NMe2)3, Zr(tBu2Cp)(NMe2)3, Hf(MeCp)(NMe2)3, Hf(EtCp)(NMe2)3, HfCp(NMe2)3, Hf(MeCp)(NEtMe)3, Hf(EtCp)(NEtMe)3, HfCp(NEtMe)3, Hf(MeCp)(NEt2)3, Hf(EtCp)(NEt2)3, HfCp(NEt2)3, Hf(iPr2Cp)(NMe2)3, Hf(tBu2Cp)(NMe2)3 and the M2 metal containing precursor is preferably selected from the silicon derivatives or their germanium homologues, the tantalum derivatives, lanthanide derivatives, and the magnesium derivatives as hereabove defined.
-
-
29. The method of claim 19 of deposition of a metal containing dielectric film comprising a compound of the formula (I4):
-
(M11-aM2a)ObNc
(I4)corresponding to the formula (I), wherein 0≦
a<
1 and 0<
c≦
0.5, wherein the metal containing precursor of the formula (It) is selected from the group consisting of HfCp2Cl2, Hf(MeCp)2Me2, HfCp(MeCp)Cl2, Hf(MeCp)2Cl2, HfCp(MeCp)Me2, Hf(EtCp)(MeCp)Me2, Hf(EtCp)2Me2, Hf(MeCp)2(CO)2, ZrCp2Cl2, Zr(MeCp)2Me2, ZrCp(MeCp)Cl2, Zr(MeCp)2Cl2, ZrCp(MeCp)Me2, Zr(EtCp)(MeCp)Me2, Zr(EtCp)2Me2, Zr(MeCp)2(CO)2, Zr(MeCp)(NMe2)3, Zr(EtCp)(NMe2)3, ZrCp(NMe2)3, Zr(MeCp)(NEtMe)3, Zr(EtCp)(NEtMe)3, ZrCp(NEtMe)3, Zr(MeCp)(NEt2)3, Zr(EtCp)(NEt2)3, ZrCp(NEt2)3, Zr(iPr2Cp)(NMe2)3, Zr(tBu2Cp)(NMe2)3, Hf(MeCp)(NMe2)3, Hf(EtCp)(NMe2)3, HfCp(NMe2)3, Hf(MeCp)(NEtMe)3, Hf(EtCp)(NEtMe)31 HfCp(NEtMe)3, Hf(MeCp)(NEt2)3, Hf(EtCp)(NEt2)3, HfCp(NEt2)3, Hf(iPr2Cp)(NMe2)3, Hf(tBu2Cp)(NMe2)3, the M2 metal containing precursor is preferably selected from the silicon derivatives or their germanium homologues, the tantalum derivatives, lanthanide derivatives, and the magnesium derivatives as hereabove defined, and at least one oxygen containing precursor and at least one nitrogen containing precursor is introduced into the reactor.
-
-
30. Compound of the formula (II1):
-
(R2tCp)M1[N(R39)(R40)]3
(II1)corresponding to the formula (II) as hereinabove defined in claim 19, wherein x=0, z=1 and R′
represents the group N(R39)(R40), wherein R39 and R40, identical or different, independently represent an hydrogen atom, a linear or branched alkyl group having from one to four carbon atoms, an alkylsilyl group, wherein the alkyl group is linear or branched and has from one to four carbon atoms, a dialkylsilyl group, wherein each alkyl group, identical or different from the other, is linear or branched and has from one to four carbon atoms or a trialkylsilyl group wherein each alkyl group, identical or different from the other, is linear or branched and has from one to four carbon atoms.
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31. Compound of the formula (II1) as defined in claim 30, wherein R2, R39 and R40, identical or different, independently represent a radical selected from the methyl, ethyl, propyl, isopropyl, butyl, isobutyl, sec-butyl and tert-butyl groups.
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32. The following compounds the formula (II1) as defined in claim 31:
Zr(MeCp)(NMe2)3, Zr(EtCp)(NMe2)3, ZrCp(NMe2)3, Zr(MeCp)(NEtMe)3, Zr(EtCp)(NEtMe)3, ZrCp(NEtMe)3, Zr(MeCp)(NEt2)3, Zr(EtCp)(NEt2)3, ZrCp(NEt2)3, Zr(iPr2Cp)(NMe2)3, Zr(tBu2Cp)(NMe2)3, Hf(MeCp)(NMe2)3, Hf(EtCp)(NMe2)3, HfCp(NMe2)3, Hf(MeCp)(NEtMe)3, Hf(EtCp)(NEtMe)3, HfCp(NEtMe)3, Hf(MeCp)(NEt2)3, Hf(EtCp)(NEt2)3, HfCp(NEt2)3, Hf(iPr2Cp)(NMe2)3, Hf(tBu2Cp)(NMe2)3.
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33. The following compounds the formula (II1) as defined in claim 32:
Zr(EtCp)(NMe2)3, Zr(MeCp)(NMe2)3, ZrCp(NMe2)3, Hf(EtCp)(NMe2)3, Hf(MeCp)(NMe2)3 and HfCp(NMe2)3.
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34. Process for the preparation of a compound of the formula (II1), as defined in claim 31, comprising:
-
a step 1, consisting of the preparation of the compound of the formula (VII1);
(R2tCp)M1Cl3
(VII1)wherein M1, R2 and t are as hereinabove defined for the formula (II), by the reaction of M1Cl4 with (R2tCp)Na; a step 2, consisting of the reaction of the compound of the formula (VII1) prepared in step 1, with NH(R39)(R40), to produce the compound of the formula (II1).
-
-
35. (canceled)
Specification