SYSTEM AND METHOD FOR DYNAMIC MULTI-OBJECTIVE OPTIMIZATION OF MACHINE SELECTION, INTEGRATION AND UTILIZATION

• US 20090204237A1
• Filed: 09/30/2008
• Published: 08/13/2009
• Est. Priority Date: 08/10/2001
• Status: Abandoned Application

• Current Assignee: Rockwell Automation Technologies Incorporated (Rockwell Automation, Inc.)
• Original Assignee: Rockwell Automation Technologies Incorporated (Rockwell Automation, Inc.)
• Inventors: Baier, John J., Sustaeta, Angel, Discenzo, Frederick M., Funderburk, Mark, Lin, Ka-Hing, Sugars, Michael Eugene, Snyder, Ric, Theron, John Christopher
• Application Number:
  US12/242,544
• Publication Number:
  US 20090204237A1
• Time in Patent Office: Days
• US Class Current: 700/36
• CPC Class Codes: G05B 13/024 in which a parameter or coefficient is automatically adjusted to optimise the performance
• CPC Class Codes: G05B 13/0285 using neural networks and fuzzy logic
• CPC Class Codes: G06Q 10/04 Forecasting or optimisation specially adapted for administrative or management purposes, e.g. linear programming or "cutting stock problem" market predictions or forecasting for commercial activities G06Q30/0202
• CPC Class Codes: G06Q 10/06 Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
• CPC Class Codes: H04L 67/125 involving control of end-device applications over a network
• CPC Class Codes: Y02P 90/82 Energy audits or management systems therefor

Abstract

The invention provides control systems and methodologies for controlling a process having computer-controlled equipment, which provide for optimized process performance according to one or more performance criteria, such as efficiency, component life expectancy, safety, emissions, noise, vibration, operational cost, or the like. More particularly, the subject invention provides for employing machine diagnostic and/or prognostic information in connection with optimizing an overall business operation over a time horizon.

Claims

1. An apparatus operable in an industrial automation environment, the apparatus comprising:

a memory that retains instructions related to;

acquiring one or more of financial information from a corporate entity'"'"'s business systems or product schedules from a production facility associated with the corporate entity, the financial information acquired from at least one of an internal source or an external source;

analyzing variable costs associated with the financial information or the product schedules to optimize profitability of the production facility;

projecting one or more visual instrumentation associated with the optimized profitability of the production facility onto a display; and

a processor, coupled to the memory, configured to execute the instructions retained in the memory.

2. The apparatus of claim 1, the analyzing further comprising utilizing currency arbitrage to optimize profitability of the production facility.

3. The apparatus of claim 1, the analyzing further comprising employing at least one of a geographical location of availability of raw materials, shipment costs associated with the raw materials to optimize profitability of the production facility.

4. The apparatus of claim 1, the financial information includes at least one of supplier data, historical performance data, or contract data.

5. The apparatus of claim 1, the analyzing further comprising utilizing supply-chain key performance indicators provided to a supply chain supplier, the supply-chain key performance indicators employed to optimize an up-stream activity associated with the supply chain supplier to influence a downstream activity associated with the production facility.

6. The apparatus of claim 1, the analyzing further comprising factoring at least one of inefficiencies of equipment associated with the production facility, equipment life-cycles, equipment down time, repair time, repair costs, retooling, or labor costs.

7. The apparatus of claim 1, the analyzing further comprising utilizing at least one of prognostics or optimization to optimize profitability of the production facility.

8. A machine readable medium having stored thereon machine-executable instructions for:

acquiring one or more of financial information from a corporate entity'"'"'s business systems or product schedules from a production facility associated with the corporate entity;

analyzing variable costs associated with the financial information or the product schedules to optimize profitability of the production facility; and

projecting one or more visual instrumentation associated with the optimized profitability of the production facility onto a display.

9. The machine readable medium of claim 8, the analyzing further comprising utilizing currency arbitrage to optimize profitability of the production facility.

10. The machine readable medium of claim 8, the analyzing further comprising employing at least one of a geographical location of availability of raw materials, shipment costs associated with the raw materials to optimize profitability of the production facility.

11. The machine readable medium of claim 8, the financial information includes at least one of supplier data, historical performance data, or contract data.

12. The machine readable medium of claim 8, the analyzing further comprising utilizing supply-chain key performance indicators provided to a supply chain supplier, the supply-chain key performance indicators employed to optimize an up-stream activity associated with the supply chain supplier to influence a downstream activity associated with the production facility.

13. The machine readable medium of claim 8, the analyzing further comprising factoring at least one of inefficiencies of equipment associated with the production facility, equipment life-cycles, equipment down time, repair time, repair costs, retooling, or labor costs.

14. The machine readable medium of claim 8, the analyzing further comprising utilizing at least one of prognostics or optimization to optimize profitability of the production facility.

15. A system operable in an industrial automation environment, comprising:

means for acquiring one or more of financial information from a corporate entity'"'"'s business systems or product schedules from a production facility associated with the corporate entity;

means for analyzing variable costs associated with the financial information or the product schedules to optimize profitability of the production facility; and

means for projecting one or more visual instrumentation associated with the optimized profitability of the production facility onto a means for displaying.

16. The system of claim 15, the means for analyzing further comprising means for employing at least one of a geographical location of availability of raw materials, shipment costs associated with the raw materials to optimize profitability of the production facility.

17. The system of claim 15, the financial information includes at least one of supplier data, historical performance data, or contract data.

18. The system of claim 15, the means for analyzing further comprising means for utilizing supply-chain key performance indicators provided to a supply chain supplier, the supply-chain key performance indicators employed to optimize an up-stream activity associated with the supply chain supplier to influence a downstream activity associated with the production facility.

19. The system of claim 15, the means for analyzing further comprising means for factoring at least one of inefficiencies of equipment associated with the production facility, equipment life-cycles, equipment down time, repair time, repair costs, retooling, or labor costs.

20. The system of claim 15, the means for analyzing further comprising means for utilizing at least one of prognostics or optimization to optimize profitability of the production facility.