Downhole Local Mud Weight Measurement Near Bit

• US 20090205822A1
• Filed: 02/17/2009
• Published: 08/20/2009
• Est. Priority Date: 02/19/2008
• Status: Active Grant

• Current Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Original Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Inventors: DiFoggio, Rocco, Zhao, Jinsong
• Granted Patent: US 7,950,472 B2
• Time in Patent Office: Days
• US Class Current: 166/250.10
• CPC Class Codes: E21B 21/08 Controlling or monitoring pressure or flow of drilling fluid, e.g. automatic filling of boreholes, automatic control of bottom pressure valve arrangements therefor E21B21/10
• CPC Class Codes: E21B 47/06 Measuring temperature or pressure

Abstract

A method for detecting a change in a wellbore fluid includes estimating at least two pressure differences in the wellbore fluid and estimating a change in a density of the fluid using the at least two pressure differences. The density change may be estimated by the equation, Δρ=(ΔP_{before—influx}−ΔP_{after—influx})/(g×ΔTVD), wherein ΔP is a fluid pressure difference between two points along the wellbore, ρ is a mean value of density of the fluid between the two points, g is gravity and ΔTVD is a vertical distance between the two points. The method may include estimating a density change using an estimated inclination of the wellbore. An apparatus for estimating density changes includes at least two axially spaced apart pressure sensors. The sensor positions may be switched to estimate a correction term to reduce a relative offset between the two pressure sensors.

Claims

1. A method for detecting a change in a fluid in a wellbore, comprising:

(a) estimating a first and a second pressure difference in the fluid in the wellbore; and

(b) estimating a change in a density of the fluid using the first and the second pressure differences.

2. The method according to claim 1, wherein the change in density is in part estimated by the equation, Δ

ρ

=(Δ

P<sub>before—

influx</sub>−

Δ

P<sub>after—

influx</sub>)/(g×

Δ

TVD), wherein Δ

ρ

is a fluid pressure difference between a first and second point along the wellbore, ρ

is a mean value of density of the fluid between the first and the second point, g is gravity and Δ

TVD is a vertical distance between the first and the second point.

3. The method according to claim 1, further comprising estimating an inclination along the wellbore, and estimating a change in the density using the estimated inclination.

4. The method according to claim 1, further comprising measuring a pressure in the fluid using at least two axially spaced apart pressure sensors to estimate the first and the second pressure differences.

5. The method according to claim 4, further comprising:

switching the positions of the two pressure sensors;

measuring pressure with the two pressure sensors in their switched positions;

estimating a correction term using the pressure measurement of the two pressure sensors in their switched and unswitched positions; and

applying the estimated correction term to the measurements of the pressure sensors to reduce a relative offset between the two pressure sensors.

6. The method according to claim 1, further comprising:

positioning the two pressure sensors on a drill string; and

drilling the wellbore with the drill string.

7. The method according to claim 1, further comprising:

conveying a processor with a drilling string into a wellbore, wherein the processor is programmed to estimate the change in the density of the fluid.

8. The method according to claim 1, further comprising instituting a corrective action for controlling a fluid flow in the wellbore in response to an estimated change in density.

9. The method according to claim 8, wherein the corrective action is one of:

(i) sealing off the well to stop fluid flow, (ii) circulating a loss circulation material, (iii) changing a mud weight of a drilling fluid circulated in the wellbore.

10. A method for detecting a change in a fluid in a wellbore, comprising:

estimating a change in a density of the fluid in the wellbore using at least four measured pressures in the fluid.

11. The method of claim 10, wherein the at least four measured pressures includes a first set of pressures measured at a first time and a second set of pressures measured at a second time different from the first time.

12. The method of claim 11 further comprising estimating a first pressure difference using the first set of pressures and estimating a second pressure difference using the second set of pressures, wherein the density is estimated using the estimated first and second pressure differences.

13. The method according to claim 11, wherein the change in density is in part estimated by the equation, Δ

ρ

=(Δ

P<sub>first—

time</sub>−

Δ

P<sub>second—

time</sub>)/(g×

Δ

TVD), wherein Δ

ρ

is a fluid pressure difference along the wellbore at the first time and the second time, ρ

is a mean value of density of the fluid between a first and a second point at which the first pressure difference and the pressure difference are estimated, g is gravity and Δ

TVD is a vertical distance between the first and the second point.

14. The method according to claim 11, further comprising estimating an inclination along the wellbore, and estimating a change in the density using the estimated inclination.

15. The method according to claim 11, further comprising using at least two axially spaced apart pressure sensors to estimate the at least four measured pressures.

16. The method according to claim 15, further comprising:

switching the positions of the two pressure sensors;

measuring pressure with the two pressure sensors in their switched positions;

estimating a correction term using the pressure measurement of the two pressure sensors in their switched and unswitched positions; and

applying the estimated correction term to the measurements of the pressure sensors to reduce a relative offset between the two pressure sensors.

17. A computer-readable medium for detecting a change in a fluid in a wellbore, the medium comprising:

instructions that enable at least one processor to;

(a) estimate a first and a second pressure difference in the fluid in the wellbore; and

(b) estimate a change in a density of the fluid using the first and the second pressure differences.

18. The medium according to claim 17, wherein the instructions estimate the change in density in part by using the equation, Δ

ρ

=(Δ

P<sub>before—

influx</sub>−

Δ

P<sub>after—

influx</sub>)/(g×

Δ

TVD), wherein Δ

ρ

is a fluid pressure difference between a first and second point along the wellbore, ρ

is a mean value of density of the fluid between the first and the second point, g is gravity and Δ

TVD is a vertical distance between the first and the second point.

19. The medium according to claim 17, wherein the instructions estimate an inclination along the wellbore, and estimating a change in the density using the estimated inclination.

20. The medium of claim 17 wherein the medium comprises at least one of:

(i) a ROM, (ii) an EPROM, (iii) an EEPROM, (iv) a flash memory, and (v) an optical disk.