Operating Method for a Sensor and a Control Facility Communicating With the Sensor

• US 20090210186A1
• Filed: 03/16/2007
• Published: 08/20/2009
• Est. Priority Date: 05/17/2006
• Status: Active Grant

• Current Assignee: Siemens AG
• Original Assignee: Siemens AG
• Inventors: Siess, Rainer
• Granted Patent: US 8,140,299 B2
• Time in Patent Office: Days
• US Class Current: 702/104
• CPC Class Codes: G01D 5/24457 Failure detection

Abstract

A sensor has a detection device and an evaluation device to detect an analog signal, to determine a digital signal and to transmit the digital signal to a control device outside the sensor. The analog signal and/or the digital signal is supplied to a monitoring device of the sensor. An enable signal is transmitted to the control device only if the device being monitored is operating correctly. In a normal mode, the control device processes the digital signal further. Otherwise, it deems the transmitted digital signal to be defective and outputs a message using a malfunction of the sensor. On account of the transmission of the test signal, the sensor assumes a test mode in which it manipulates the signals which are supplied to the monitoring device in such that the monitoring device detects that the device being monitored is not operating correctly. In the test mode, the control device outputs a message using a malfunction of the sensor if the enable signal is transmitted to it in addition to each.

Claims

1-17. -17. (canceled)

18. An operating method of a sensor, comprising:

a) detecting an analog signal by a detection device;

b) determining a digital signal by an evaluation device using the analog signal;

c) transmitting the digital signal to a control device outside the sensor;

d) supplying the analog signal or the analog signal and the digital signal to a monitoring device;

e) monitoring the correct operation of the detection device or the evaluation device by the monitoring device using the signals supplied to the monitoring device;

f) transmitting an enable signal to the control device outside the sensor, wherein the enable signal is only transmitted by the monitoring device when the monitored device is operating correctly;

g) repeating steps a) to f) by the sensor in a cyclical manner regardless of whether or not the sensor is in a test mode;

h) assuming a test mode by the sensor, when a test signal is transmitted to the sensor, wherein the sensor manipulates the signal supplied to the monitoring device such that the monitoring device identifies incorrect operation of the monitored device when the monitoring device is operating correctly; and

i) awaiting the occurrence of an internal event inside the sensor while the sensor is in test mode and then automatically quitting test mode.

19. The operating method as claimed in claim 18, wherein the internal event is an expiry of an internal sensor test time interval started by the sensor based on transmission of the test signal.

20. The operating method as claimed in claim 19, wherein the sensor test time interval is a whole-number multiple of a cycle time, wherein the cycle time includes steps a) to f).

21. The operating method as claimed in claim 19, wherein the sensor determines the sensor test time interval based upon the test signal.

22. The operating method as claimed in claim 18, wherein the internal event inside the sensor is the reaching of a number of transmissions of the at least one digital signal, calculated from the assumption of test mode.

23. The operating method as claimed in claim 22, wherein the sensor determines the number of transmissions of the digital signal based on the test signal.

24. An operating method of a control device, comprising:

a) receiving a digital signal of a sensor located outside the control device;

b) checking whether an enable signal is transmitted in addition to the digital signal;

c) repeating steps a) to b) in a cyclical manner regardless of whether the control device is in a normal mode or in a test mode;

d) further processing of the digital signal in a normal mode, when the enable signal is transmitted in addition to the digital signal and otherwise evaluating the transmitted digital signal as defective and outputting a message relating to a malfunction of the sensor;

e) transmitting a test signal to the sensor periodically and switching from normal mode to test mode;

f) outputting a message relating to a malfunction of the sensor, when the control device is in test mode, and when the enable signal is transmitted in addition to any digital signal transmitted during test mode;

g) awaiting the occurrence of an internal event inside the control device when the control device is in test mode, and then switching automatically from test mode to normal mode after the occurrence of the internal event; and

h) switching from test mode to normal mode.

25. The operating method as claimed in claim 24, wherein the internal event inside the control device is an expiry of an internal control device test time interval started by the control device based upon transmission of the test signal.

26. The operating method as claimed in claim 25, wherein the control device test time interval is a whole-number multiple of a cycle time, wherein the cycle time includes steps a) to b).

27. The operating method as claimed in claim 24, wherein the test signal is a function of the control device test time interval.

28. The operating method as claimed in claim 24, wherein the internal event inside the control device is the reaching of a number of transmissions of the digital signal, calculated from the switch to test mode.

29. The operating method as claimed in claim 28, wherein the test signal is a function of the number of transmissions of the at least one digital signal.

30. A system, comprising:

a sensor with;

a detection device for detecting an analog signal,

an evaluation device for determining a digital signal using the analog signal,

a monitoring device, wherein the analog signal or the analog signal and the digital signal are supplied to the monitoring device, and the monitoring device monitors the correct operation of the detection device or the evaluation device by using the supplied signals,

a manipulation device for manipulating the signal supplied to the monitoring device such that the monitoring device identifies incorrect operation of the monitored device when the monitoring device is operating correctly; and

a control device having;

a microprocessor, and

an internal memory, wherein a computer program is supplied to the control device, stored on the internal memory and executed by the control device.

31. The system as claimed in claim 30, wherein the sensor is configured as an ASIC.

32. The system as claimed in claim 30, wherein a computer program stored on a computer readable medium is loaded into the sensor and executed by the sensor.

33. The system as claimed in claim 31, wherein a computer program stored on a computer readable medium is loaded into the sensor and executed by the sensor.