POWER ASSIST DEVICE AND METHOD OF CONTROLLING THE POWER ASSIST DEVICE

• US 20090212478A1
• Filed: 02/25/2009
• Published: 08/27/2009
• Est. Priority Date: 02/27/2008
• Status: Abandoned Application

• Current Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Original Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Inventors: Murayama, Hideyuki
• Application Number:
  US12/392,793
• Publication Number:
  US 20090212478A1
• Time in Patent Office: Days
• US Class Current: 269/56
• CPC Class Codes: B25J 13/085 Force or torque sensors B25J13/082, B25J13/084 take precedence
• CPC Class Codes: B25J 9/0018 Bases fixed on ceiling, i.e. upside down manipulators
• CPC Class Codes: B25J 9/1674 characterised by safety, monitoring, diagnostic
• CPC Class Codes: B66C 1/0243 Separate cups
• CPC Class Codes: B66C 13/08 for depositing loads in desired attitudes or positions
• CPC Class Codes: G05B 2219/36429 Power assisted positioning

Abstract

A method of controlling a power assist device including a workpiece holding device, a handle, a force sensor that measures operating force of a worker that acts on the handle, a robot arm that supports the workpiece holding device, and a control device that controls an action of the robot arm based on a measurement result of the force sensor. The workpiece holding device includes an angle sensor that measures an inclination angle of the workpiece holding device. An action of robot arm is controlled by the control device based on measurement results of the angle sensor and of the force sensor.

Claims

1. A power assist device comprising:

a workpiece holding device that holds a workpiece;

a handle that is provided in the workpiece holding device and adapted to be an operating part operated by a worker;

a force sensor that is provided in the workpiece holding device and measures operating force of the worker that acts on the handle;

a robot arm that supports the workpiece holding device;

a control device that controls an action of the robot arm based on a measurement result of the force sensor; and

an angle measuring device that is provided in the workpiece holding device and measures an inclination angle of the workpiece holding device,

wherein the control device corrects the measurement result of the force sensor based on a measurement result of the angle measuring device and controls an action of the robot arm based on a corrected measurement result of the force sensor

2. The power assist device according to claim 1, wherein the control device calculates an offset value based on the measurement result of the angle measuring device and a weight of the handle, and adds the measurement result of the force sensor and the offset value together to calculate the corrected measurement result of the force sensor.

3. The power assist device according to claim 1, further comprising

a drive unit that applies driving force to the robot arm,

wherein the control device controls an action of the robot arm by controlling the drive unit.

4. The power assist device according to claim 1, further comprising

a joint member that couples the workpiece holding device and the robot arm together and freely rotates with respect to each of rotational directions of roll, pitch, and yaw.

5. The power assist device according to claim 1, wherein the angle measuring device is an angle sensor that measures an angle of the workpiece holding device in roll, pitch, or yaw direction in an XYZ coordinate system.

6. The power assist device according to claim 4, wherein the angle measuring device measures the inclination angle of the workpiece holding device with information about positions of the robot arm and the joint member.

7. The power assist device according to claim 2, wherein the offset value is set in consideration of a component of the gravitational force that acts on the handle in each axial direction in the XYZ coordinate system.

8. A method of controlling a power assist device comprising:

measuring operating force of a worker that acts on a handle provided in a workpiece holding device that holds a workpiece;

measuring an inclination angle of the workpiece holding device;

correcting a measured operating force based on a measured inclination angle; and

controlling an action of the robot arm based on a corrected operating force.

9. The method of controlling the power assist device according to claim 8, further comprising:

calculating an offset value based on the measured inclination angle and a weight of the handle; and

calculating the corrected operating force by adding the measured operating force and the offset value together.