Self Centering Nucleus Implant

• US 20090222099A1
• Filed: 02/28/2008
• Published: 09/03/2009
• Est. Priority Date: 02/28/2008
• Status: Abandoned Application

• Current Assignee: Warsaw Orthopedic Incorporated (Medtronic Plc)
• Original Assignee: Warsaw Orthopedic Incorporated (Medtronic Plc)
• Inventors: Sherman, Michael C., Trieu, Hai H., Liu, Mingyan
• Application Number:
  US12/039,021
• Publication Number:
  US 20090222099A1
• Time in Patent Office: Days
• US Class Current: 623/17.160
• CPC Class Codes: A61F 2/442 Intervertebral or spinal discs, e.g. resilient non-disc-shaped intervertebral inflatable pockets A61F2/441; non-disc-shaped intervertebral fusion implants A61F2/4455
• CPC Class Codes: A61F 2002/30016 differing in hardness, e.g. Vickers, Shore, Brinell
• CPC Class Codes: A61F 2002/30069 elastomeric
• CPC Class Codes: A61F 2002/444 for replacing the nucleus pulposus
• CPC Class Codes: A61F 2250/0019 differing in hardness, e.g. Vickers, Shore, Brinell
• CPC Class Codes: A61F 2310/00011 Metals or alloys
• CPC Class Codes: A61F 2310/00179 Ceramics or ceramic-like structures

Abstract

An intervertebral disc augmentation implant for implantation between a pair of vertebral bodies comprises an elastically deformable outer casing having at least one thickness dimension and a core member having isotropic material properties. The core member is entirely encased within the outer casing and has a height dimension along an axis defined by the pair of vertebral bodies. The modulus of elasticity of the core member is greater than a modulus of elasticity of the outer casing, and the height dimension of the core member is greater than the at least one thickness dimension of the outer casing.

Claims

1. An intervertebral disc augmentation implant for implantation between a pair of vertebral bodies comprising:

an elastically deformable outer casing having at least one thickness dimension; and

a core member having isotropic material properties and entirely encased within the outer casing and having a height dimension along an axis defined by the pair of vertebral bodies,

wherein a modulus of elasticity of the core member is greater than a modulus of elasticity of the outer casing and further wherein the height dimension of the core member is greater than the at least one thickness dimension of the outer casing.

2. The implant of claim 1 wherein the height dimension is at least twice as great as the at least one thickness dimension of the outer casing.

3. The implant of claim 1 wherein the core member has a curved upper surface.

4. The implant of claim 1 wherein the core member has a flat upper surface.

5. The implant of claim 1 wherein the core member is substantially spherical.

6. The implant of claim 1 wherein the core member is cylindrical.

7. The implant of claim 1 wherein the modulus of elasticity of the outer casing is no more than 75% of the modulus of elasticity of the core member.

8. The implant of claim 1 wherein the implant has an overall height dimension along an axis defined by the pair of vertebral bodies and wherein the at least one thickness dimension of the outer casing is not greater than 25% of the overall height dimension of the implant.

9. The implant of claim 1 wherein the at least one thickness dimension is between 1 mm and 5 mm.

10. The implant of claim 1 wherein the outer casing has a total casing volume and the implant has a total implant volume and wherein the total casing volume is between 5% and 50% of the total implant volume.

11. The implant of claim 10 wherein the total casing volume is between 10% and 40% of the total implant volume.

12. The implant of claim 10 wherein the total casing volume is between 20% and 30% of the total implant volume.

13. The implant of claim 1 wherein the outer casing comprises silicone.

14. The implant of claim 1 wherein the outer casing comprises polyurethane.

15. The implant of claim 1 wherein the outer casing comprises polyolefin rubber.

16. The implant of claim 1 wherein the core member comprises a radiocontrast material.

17. The implant of claim 1 wherein the at least one thickness dimension of the outer casing includes a peripheral thickness dimension and a central thickness dimension and further wherein the peripheral thickness dimension is greater than the central thickness dimension.

18. The implant of claim 1 wherein the core member comprises ultra high molecular weight polyethylene and the outer casing comprises silicone, and wherein the outer casing has a hardness equal or less than 60 Shore A.

19. The implant of claim 1 wherein the core member comprises polyurethane and has a hardness greater than or equal to 80 Shore A and wherein the outer casing comprises silicone and has a hardness less than or equal to 50 Shore A.

20. The implant of claim 1 wherein the core member comprises a silicone polyurethane copolymer and has a hardness greater than or equal to 80 Shore A and wherein the outer casing comprises polyurethane and has a hardness less than or equal to 50 Shore A.

21. The implant of claim 1 wherein the core member comprises at least one radiused corner.

22. The implant of claim 21 wherein the at least one radiused corner is an outwardly radiused corner.

23. The implant of claim 21 wherein the at least one radiused corner is an inwardly radiused corner.

24. A method of replacing a nucleus of an intervertebral disc located between a pair of vertebral bodies, the method comprising:

accessing an annulus surrounding the nucleus;

forming an opening in the annulus; and

inserting an intervertebral nucleus replacement implant wherein the implant comprises

an elastically deformable outer casing having at least one thickness dimension; and

an isotropic core member entirely encased within the outer casing and having a height dimension along an axis defined by the pair of vertebral bodies,

wherein a modulus of elasticity of the core member is greater than a modulus of elasticity of the outer casing and further wherein the height dimension of the core member is greater than the at least one thickness dimension of the outer casing.

25. The method of claim 24 further comprising:

removing at least a portion of the nucleus through the opening in the annulus.

26. The method of claim 24 wherein the step of inserting further comprises placing the implant in contact with at least a portion of the nucleus.

27. An implant for replacing at least a portion of a nucleus of an intervertebral disc between a pair of vertebral bodies, the implant comprising:

an elastically deformable outer casing having at least one thickness dimension; and

a non-composite core member having a height dimension along an axis defined through the pair of vertebral bodies,

wherein all surfaces of the core member are encased within and in direct contact with the outer casing and further wherein a modulus of elasticity of the core member is greater than a modulus of elasticity of the outer casing.

28. The implant of claim 27 wherein the modulus of elasticity of the outer casing is less than 75% of the modulus of elasticity of the core member.

29. The implant of claim 27 wherein the outer casing comprises silicone.

30. The implant of claim 27 wherein the outer casing comprises polyurethane.

31. The implant of claim 27 wherein the at least one thickness dimension of the outer casing includes a peripheral thickness greater than a central thickness.

32. The implant of claim 27 wherein the core member comprises a curved upper surface.

33. The implant of claim 27 wherein the core member comprises an outer flange.