Electric Rotating Machine and Hybrid Car Provided with the Same

• US 20090224623A1
• Filed: 02/25/2009
• Published: 09/10/2009
• Est. Priority Date: 03/04/2008
• Status: Active Grant

• Current Assignee: Hitachi, Ltd.
• Original Assignee: Hitachi, Ltd.
• Inventors: SAITO, Yasuyuki, Hino, Noriaki, Goto, Tsuyoshi, Hoshino, Katsuhiro
• Granted Patent: US 8,390,163 B2
• Time in Patent Office: Days
• US Class Current: 310/156.530
• CPC Class Codes: B60K 6/448 Electrical distribution type
• CPC Class Codes: B60K 6/52 Driving a plurality of drive axles, e.g. four-wheel drive
• CPC Class Codes: B60L 15/007 Physical arrangements or structures of drive train converters specially adapted for the propulsion motors of electric vehicles
• CPC Class Codes: B60L 2220/14 Synchronous machines
• CPC Class Codes: B60L 2220/18 Reluctance machines
• CPC Class Codes: B60L 2260/28 Four wheel or all wheel drive
• CPC Class Codes: B60L 2270/145 Structure borne vibrations
• CPC Class Codes: B60L 50/16 with provision for separate direct mechanical propulsion
• CPC Class Codes: B60L 50/61 by batteries charged by engine-driven generators, e.g. series hybrid electric vehicles
• CPC Class Codes: H02K 1/276 Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM]
• CPC Class Codes: Y02T 10/62 Hybrid vehicles
• CPC Class Codes: Y02T 10/64 Electric machine technologies in electromobility
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors

Abstract

An electric rotating machine includes a stator, a rotor inserted in a bore of the stator such that an air gap is formed between the stator and the rotor, and a plurality of permanent magnets embedded in a peripheral portion of the rotor core of the rotor in a circumferential arrangement. Slits are formed in portions of the rotor core each extending between the adjacent magnetic poles. Compressive stress is induced in portions of the rotor core each extending between the slit and the permanent magnet when stress is induced in the portion of the stator core extending between the slit and the permanent magnet by centrifugal force produced when the rotor rotates and acting on the permanent magnet and a pole piece covering the permanent magnet.

Claims

1. An electric rotating machine comprising:

a stator;

a rotor having a rotor core and inserted in a bore formed in the stator such that an air gap is formed between the stator and the rotor; and

magnetic poles circumferentially arranged in a peripheral portion of the rotor core of the rotor;

wherein the rotor further comprises means for inducing compressive stress.

2. An electric rotating machine comprising:

a stator;

a rotor having a rotor core and inserted in a bore formed in the stator such that an air gap is formed between the stator and the rotor; and

magnetic poles circumferentially arranged in a peripheral portion of the rotor core of the rotor;

wherein the rotor further comprises slits formed in the rotor core and extending between the adjacent ones of the magnetic poles.

3. The electric rotating machine of claim 2, wherein the rotor core has portions, each extending between the slit and the magnetic pole, in which compressive stress is induced when stress is induced in the portions of the rotor core between the slit and the magnetic pole by centrifugal force produced when the rotor rotates and acting on the magnetic pole and a portion of the rotor core on the radially outer side of each magnetic pole.

4. The electric rotating machine according to claim 3, wherein the stress induced in the portion between the slit and the magnetic pole is dispersed by the portion of the rotor core in which the compressive stress is induced.

5. The electric rotating machine according to claim 3, wherein the respective absolute values of the compressive stress and the tensile stress induced in the portion between the slit and the magnetic pole are equal.

6. The electric rotating machine according to claim 3, wherein a magnetic gap is formed between the magnetic poles and the magnetic pole, and compressive stress is induced in portion between the slit and the magnetic gap.

7. The electric rotating machine according to claim 6, wherein the magnetic gap has a radial dimension smaller than that of the magnetic pole, the magnetic gap and the radially outer surface of the magnetic pole are at substantially the same depth in a radial direction, and the slit has a circumferential width substantially equal to a radial direction.

8. The electric rotating machine according to claim 6, wherein the magnetic gap has a radial length shorter than that of the magnetic pole, the magnetic gap and the radially outer surface of the magnetic pole are at substantially the same depth in a radial direction, a portion of the slit radially corresponding to the magnetic gap has a circumferential width substantially equal to a radial direction, and a portion of the slit on the diametrically inner side of the magnetic gap has a circumferential width greater than that of the portion corresponding to the magnetic gap.

9. The electric rotating machine according to claim 6, wherein a portion of the rotor core circumferentially contiguous with the magnetic pole has a curved portion curving from a position circumferentially contiguous with the magnetic gap toward the magnetic pole.

10. The electric rotating machine according to claim 3, wherein an edge of an open end of the slit farther from the magnetic pole is chambered.

11. The electric rotating machine according to claim 3, wherein a distance from an outer circumference of the rotor to a bottom of the slit is longer than a distance from the outer circumference of the rotor to the magnetic gap.

12. The electric rotating machine according to claim 11, wherein a bottom of the slit is nearer to a center of the magnetic pole than an open end of the slit.

13. The electric rotating machine according to claim 12, wherein a circumferential dimension along the circumference of the rotor of a portion of the rotor core extending between the slit and the nonmagnetic portion is substantially equal to that of a portion of the rotor core extending between the bottom of the slit and a permanent-magnet holding groove.

14. The electric rotating machine according to claim 3, wherein each of the portions of the rotor core extending between the adjacent magnetic poles functions as an auxiliary magnetic pole in which reluctance torque is produced by magnetomotive force of the stator.

15. The electric rotating machine according to claim 3, wherein each of the magnetic poles is formed by disposing a plurality of permanent magnets in circumferential arrangement in the same direction of magnetic pole.

16. A hybrid car driven by driving power of an internal combustion engine and driving power of the electric rotating machine according to claim 3.

17. An electric rotating machine comprising:

a stator;

a rotor having a rotor core and inserted in a bore formed in the stator such that an air gap is formed between the stator and the rotor; and

magnetic poles circumferentially arranged in a peripheral portion of the rotor core of the rotor;

wherein the rotor further comprises openings extending between the magnetic poles.