Adaptive payload monitoring system
First Claim
1. A payload monitoring system, comprising:
- a tool;
a first sensor configured to generate a first signal indicative of a velocity of the tool;
a second sensor configured to generate a second signal indicative of a lift force of the tool; and
a controller in communication with the first sensor and the second sensor and being configured to;
record the velocity and the lift force of the tool during a work cycle based on the first and second signals;
partition the work cycle into a plurality of segments including a loaded moving segment;
determine a period of time within the loaded moving segment during which the velocity of the tool is substantially constant; and
calculate a payload of the tool based on the lift force recorded during the period of time.
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Accused Products
Abstract
A payload monitoring system for an excavation machine is disclosed. The payload monitoring system may have a tool, a first sensor configured to generate a first signal indicative of a velocity of the tool, and a second sensor configured to generate a second signal indicative of a lift force of the tool. The payload monitoring system may also have a controller in communication with the first sensor and the second sensor. The controller may be configured to record the velocity and the lift force of the tool during a work cycle based on the first and second signals, and partition the work cycle into a plurality of segments including a loaded moving segment. The controller may also be configured to determine a period of time within the loaded moving segment during which the velocity of the tool is substantially constant, and calculate a payload of the tool based on the lift force recorded during the period of time.
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Citations
20 Claims
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1. A payload monitoring system, comprising:
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a tool; a first sensor configured to generate a first signal indicative of a velocity of the tool; a second sensor configured to generate a second signal indicative of a lift force of the tool; and a controller in communication with the first sensor and the second sensor and being configured to; record the velocity and the lift force of the tool during a work cycle based on the first and second signals; partition the work cycle into a plurality of segments including a loaded moving segment; determine a period of time within the loaded moving segment during which the velocity of the tool is substantially constant; and calculate a payload of the tool based on the lift force recorded during the period of time. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12)
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13. A method of determining payload, comprising:
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sensing a velocity of a tool; sensing a lift force of the tool; recording the velocity and the lift force of the tool during a work cycle; partitioning the work cycle into a plurality of segments including a loaded moving segment; determining a period of time within the loaded moving segment during which the velocity of the tool is substantially constant; and calculating a payload of the tool based on the lift force recorded during the period of time. - View Dependent Claims (14, 15, 16, 17)
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18. A machine, comprising:
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a tool; a linkage member pivotally connected to the tool; a first actuator configured to swing the linkage member in a first direction; a first sensor configured to generate a first signal indicative of a swing velocity of the tool; a second actuator configured to lift the linkage member in a second direction substantially orthogonal to the first direction; a second sensor configured to generate a second signal indicative of a lift force of the tool; and a controller in communication with the first sensor and the second sensor and being configured to; continuously record the swing velocity and the lift force of the tool during a work cycle based on the first and second signals; partition the work cycle into a dig segment, a loaded moving segment, a dump segment, and an empty moving segment; determine a period of time within the loaded moving segment during which the velocity of the tool is substantially constant and attains a maximum; and calculate a payload of the tool based on a threshold number of qualified lift force samples recorded during the period of time after completion of the work cycle. - View Dependent Claims (19, 20)
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Specification